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Sartorius DCU 3 - User Manual

Sartorius DCU 3
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Operators Handbook
BAEDCU3 - Rev. 4.6 - 0504
D C U 3 - S y s t e m
Digital Measurement and Control System for Fermentors

Table of Contents

Questions and Answers

  • W
    Willie HillAug 17, 2025
    What to do if the Emergency cut off key of DCU is enabled in Sartorius Control Systems?
    • J
      jasonsalazarAug 18, 2025
      If the Emergency cut off key of the DCU is enabled, release the 'SHUT DOWN' state by pressing the key again.
  • G
    glendavisAug 20, 2025
    What to do if the Emergency cut off key of fermentor is enabled in Sartorius DCU 3 Control Systems?
    • D
      Dennis HortonAug 20, 2025
      If the Emergency cut off key of the fermentor is enabled, switch on the fermentor by pressing the SHUT DOWN key again.
  • G
    gabriel87Aug 23, 2025
    How to fix a defective Pt-100 in culture vessel or unplugged cable in Sartorius DCU 3 Control Systems?
    • S
      sflemingAug 23, 2025
      Check the cable and plug. If the connection is ok, the sensor may be defective; in this case, replace the sensor.
  • H
    Holly Murray DDSAug 26, 2025
    What to do if overheat protection of motor is activated in Sartorius DCU 3?
    • J
      julie65Aug 26, 2025
      If the overheat protection of the motor is activated, let the motor cool down before switching on the fermentor again.
  • V
    Vanessa GentryAug 28, 2025
    What to do if automatic cut-out of the supply unit is activated in Sartorius Control Systems?
    • M
      michellehendricksAug 28, 2025
      If the automatic cut-out of the supply unit is activated, switch it on again. If the alarm repeats, contact service.
  • S
    stevenrodriguezAug 30, 2025
    How to check broken cable of the analog 4..20 mA input in Sartorius Control Systems?
    • F
      Frank MeltonAug 30, 2025
      Check the cable connection and the connected peripheral unit.
  • H
    Heidi RodriguezSep 2, 2025
    What to do if the sensor turbidimetry measurement is disconnected or defective in Sartorius Control Systems?
    • B
      Bonnie NelsonSep 2, 2025
      Check the sensor and replace it if necessary.
  • J
    johndoughertySep 4, 2025
    What to do if the overheat protection of thermostat cycle is activated in Sartorius DCU 3 Control Systems?
    • S
      Samantha SmithSep 4, 2025
      Refill the thermostat cycle (see details in Operating Manual of fermentor).
  • C
    Crystal BarrettSep 6, 2025
    What to do when Sterilisation is finished in Sartorius Control Systems?
    • S
      Steve PenaSep 6, 2025
      After confirmation with 'ACK'nowledge, the fermentation process can be started.
  • A
    Amy DeanSep 9, 2025
    How to confirm alarm of digital input in Sartorius DCU 3?
    • A
      Alisha WilliamsSep 9, 2025
      Confirm the alarm with 'ACK'nowledge.

Summary

Design and Function of the DCU3 System

Main Function: Calibration

General Calibration Notes

Performing routine calibration functions for fermentor operation.

pH Electrode Calibration

Two-point calibration procedure for the pH electrode.

pO2 Electrode Calibration

Two-position calibration for percentage oxygen saturation measurement.

Redox Electrode Calibration

Functional check and calibration of the Redox electrode.

Turbidimetry Measurement Calibration

Single-step calibration procedure for the turbidimetry sensor.

Totalizer for Pumps and Valves

Monitoring and totalizing dosing times for corrective agent pumps.

Balance System Calibration

Taring and calibration of balance systems for weight measurement.

Flow Calibration

Calibration for measuring substrate weight and calculating flow rate.

Main Function: Control Loops

Temperature Controller Operation

Cascade control for vessel and jacket temperature regulation.

Stirrer Speed Controller Operation

Controlling the stirrer motor speed via an external controller.

Airflow Controller Operation

Controlling airflow using an external massflow controller.

pH PID Control Function

PID control for pH using pulsewidth modulated outputs for acid/base.

pO2 Cascade Control with 3 Servo Controllers

Using a pO2 controller with up to three servo controllers sequentially.

pO2-Gasmix Controller; O2 Enrichment

Controlling pO2 by mixing gases like N2 and O2.

Dosing Pump Controller

Controlling external continuous pumps for nutrient solution addition.

Main Function: Batch Control

Main Function: Recipes

Main Function: Maintenance

Alarms

Sartorius DCU 3 Specifications

General IconGeneral
CategoryControl Systems
ManufacturerSartorius
ModelDCU 3
Input Voltage100-240 V AC
Frequency50/60 Hz
Storage Temperature-20°C to 60°C
Protection ClassIP20
Relative Humiditymax. 85% non-condensing