Sevcon MillipaK User Manual

Contents
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MillipaK PUMP Controller Manual Page 3 07/11/05
CONTENTS
INTRODUCTION .........................................................................................................................................................5
SAFETY .........................................................................................................................................................................6
INSTALLATION...........................................................................................................................................................7
MOUNTING ...................................................................................................................................................................7
MILLIPAK PUMP POWER WIRING .................................................................................................................................8
MILLIPAK PUMP LIGHT WIRING...................................................................................................................................9
CALIBRATOR ............................................................................................................................................................10
CALIBRATOR SECURITY LEVELS ................................................................................................................................11
NAVIGATION ..............................................................................................................................................................12
ADJUSTMENTS ............................................................................................................................................................13
STATUS AND TEST INFORMATION...............................................................................................................................14
CONFIGURATION ....................................................................................................................................................15
SYSTEM CONFIGURATION...........................................................................................................................................15
System Voltage.......................................................................................................................................................16
System I/O Configuration ......................................................................................................................................17
Analogue Functions...............................................................................................................................................18
Accelerator Full /Zero Setting ...............................................................................................................................20
PERFORMANCE ...........................................................................................................................................................21
Lift and Power Steer Ramps ..................................................................................................................................21
Creep Speed...........................................................................................................................................................22
Maximum Speed.....................................................................................................................................................23
FEATURES..................................................................................................................................................................24
STANDARD CONTROLLER FEATURES..........................................................................................................................24
Lift Switch Inputs - Priority ...................................................................................................................................25
Lift Switch Inputs - Additive ..................................................................................................................................26
Compensation ........................................................................................................................................................27
Seat Switch.............................................................................................................................................................28
Power Steer Input ..................................................................................................................................................29
Lift Inhibit Input.....................................................................................................................................................30
Cooling Fan...........................................................................................................................................................31
Pump Hours Meter ................................................................................................................................................32
Personality Checksum ...........................................................................................................................................33
System State ...........................................................................................................................................................33
SAFETY FEATURES .....................................................................................................................................................34
Fail-safe.................................................................................................................................................................34
CONTROLLER PROTECTION FEATURES .......................................................................................................................35
Temperature Monitoring .......................................................................................................................................35
Maximum Temperature Logging ...........................................................................................................................35
Timed Current Cutback .........................................................................................................................................36
Safe Operating Area (SOA) ...................................................................................................................................37
Under-voltage protection.......................................................................................................................................38
COMMISSIONING CHECKLIST ............................................................................................................................40
PERSONALITY RECORD...............................................................................................................................................41
FAULT FINDING .......................................................................................................................................................42
FAULT CLEARANCE ....................................................................................................................................................43
USING STATUS AND TEST MENUS ..............................................................................................................................43
FAULT REPORTING FORM ...........................................................................................................................................45

Sevcon MillipaK Specifications

General

Brand	Sevcon
Model	MillipaK
Category	Controller
Language	English