Still OCV 01 - Page 99

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Table of Contents5
Introduction9
Your Industrial Truck10
Technical Description10
General11
Conformity Marking12
Declaration that Reflects the Content of the Declaration of Conformity13
Identification Plate14
Using the Truck16
Commissioning16
Intended Use16
Impermissible Use16
Precautions17
Description of Use and Climatic Conditions17
Information about Documentation18
Documentation Scope18
Supplementary Documentation18
Issue Date and Topicality of the Operating Instructions19
Copyright and Trademark Rights19
Explanation of Signal Terms Used20
Date of Edition and Latest Update of this Manual21
List of Abbreviations21
Defining Directions23
Illustrations24
Environmental Considerations25
Packaging25
Disposal of Components and Batteries25
Safety27
Safety Regulations28
Definition of Terms Used for Responsible Persons29
Operating Company29
Specialist29
Drivers30
Basic Principles for Safe Operation31
Insurance Cover on Company Premises31
Modifications and Retrofitting31
Warning Regarding Non-Original Parts32
Damage, Faults32
Medical Devices32
Battery Connection Cables32
Wheels and Tyres33
Residual Risks34
Residual Dangers, Residual Risks34
Special Risks Associated with Using the Truck and Attachments34
Overview of Hazards and Countermeasures36
Danger to Employees38
Safety Tests40
Carrying out Regular Inspections on the Truck40
Insulation Testing40
Safety Regulations for Handling Consumables42
Permissible Consumables42
Oils42
Hydraulic Fluid43
Disposal of Consumables43
Safety Regulations for Operating Mode Drive43
Battery Safety46
EMC-Electromagnetic Compatibility46
Platform Safety47
Be a Safe Operator49
Overview57
General View58
Control Elements59
Display Unit62
Data Plates and Safety Labels65
Capacity Rating Plate66
Operation67
Safety Regulations for the Operation of Truck68
Checks before First Use69
Break-In Period Precautions69
Daily Checks before Use70
Daily Check of the Micro Switch Setting71
Drive Operations72
Instructions72
To Prepare the Multi Function Vehicle for Operation72
Entry and Exit72
Driving, Steering73
Braking74
Lifting, Lowering75
Emergency Lowering77
Emergency Lowering (Truck Numbers CT9203Y00001 - CT9203Y00007)77
Picking up a Load79
Transporting Loads79
Parking the Multi Function Vehicle Securely79
Transporting the Truck80
Operating the Multi Function Vehicle Without Its Own Drive System84
Lithium Battery85
Safety Regulations for Handling Lithium Batteries85
Battery Type & Dimension85
Charging the Battery85
Battery Removal and Installation87
Battery Maintenance88
Battery Disposal88
Lithium Battery Appendix89
Information on the Conformity of Lithium-Ion Batteries89
It Is Necessary to Respect the Following Guidelines89
Intended Use90
Reasonably Foreseeable Misuse90
Accessories90
BMS (Battery Management System)90
Identification Plates91
Dangers of Faulty or Scrapped Batteries93
Transportation93
Instructions for Disposal95
Storage95
Common Problems and Solutions95
Maintenance96
Maintenance100
Operational Safety and Environmental Protection100
Maintenance Safety Regulation101
Servicing and Maintenance Personnel101
Lifting and Jacking up101
Cleaning Operations101
Work on the Electric System101
Settings102
Hydraulic Hoses102
Servicing and Inspection102
1000-Hour Service Plan103
2000-Hour Service Plan105
Ordering Spare Parts and Wearing Parts105
Maintenance Work106
Lubrication Points106
Prepare the Truck for Maintenance and Repairs108
Open the Cover108
Replacing the Drive Wheel109
Wheel Bolts Tightening Torque109
Check the Hydraulic Oil Level109
How to Add Grease110
Changing Electrical Fuses111
Recommissioning111
Check Lowering Cut-Off111
Decommissioning the Truck112
Restoring the Truck to Operation after Decommissioning112
Safety Checks to be Performed at Regular Intervals and Following any Unusual Incidents113
Final Decommissioning, Disposal113
Tire Replacement113
Troubleshooting114
Technical Data115
Technical Datasheet116
Eco-Design Requirements for Electric Motors and Variable Speed Drives118

Still OCV 01 - Page 99

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