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Sun Microsystems BLIZZARD Qtech III - User Manual

Sun Microsystems BLIZZARD Qtech III
903 pages
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Table of Contents

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Sun Microsystems BLIZZARD Qtech III Specifications

General IconGeneral
BrandSun Microsystems
ModelBLIZZARD Qtech III
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction and Manual Care

Introduction to the Machine

Overview of the machine's purpose and compliance with safety requirements.

Manual Care and Handling

Instructions for keeping the manual in good condition and protected from damage.

Warranty Conditions

General Machine Information

End-of-Life and Disposal

End-of-Life Disposal

Guidance on proper disposal of the machine as WEEE, not as municipal waste.

Battery Disposal Procedure

Instructions for removing and disposing of the Lithium battery by expert personnel.

Safety Rules and Precautions

General Safety Rules

Essential safety guidelines for operating the machine and working environment.

Refrigerant Handling Safety

Precautions for refrigerants and lubricants, including PPE and handling risks.

Prohibited Machine Uses

Details forbidden machine uses and operator actions to ensure safety.

Principles of Operation

Machine Setup Procedures

Refrigerant Scale Setup

Procedure to release and lock the refrigerant scale for operation or transport.

Machine Components and Controls

Plastic Cover Removal

Instructions for disassembling the front, rear, and upper plastic covers.

Control Panel Overview

Identifies gauges, display, printer, keypad, and LED lights on the control panel.

Light Signal Indicators

Explains the meaning of different LED light signals (Blue, Green, Yellow, Red).

Function Selector Keyboard

Details the function of each key on the selector keyboard.

Display Icons Reference

Lists and describes the icons used on the machine's display for different functions.

Basic Component Identification

External Components Part 1

Identifies USB port, main switch, fuse, power socket, sanitizer socket and grid.

Internal;Visible Components

Identifies oil/UV scales, condenser, fan, manifold, and control panel.

Electrical and Hose Components

Identifies power filter, oil cap, bottle lock, wheels, containers, and analyzer connection.

System and Accessory Components

Identifies power supply, dryer filter, vacuum pump, compressor, hoses, and motherboard.

Alarms and Error Code Troubleshooting

Alarm Indicators

Describes High Pressure, Full Bottle, Empty Bottle, Vacuum Pump Oil Change, and Service Alarms.

Error Code Solutions Part 1

Provides solutions for errors like unstable readings, high readings, low output, and temp range.

Error Code Solutions Part 2

Troubleshooting for Presence of Refrigerant, Low Vacuum, Empty Containers, and Leaks.

Error Code Solutions Part 3

Troubleshooting for N2 Test, communication errors, low oil volume, and connection checks.

Error Code Solutions Part 4

Troubleshooting for Empty External Bottle and High Pressure Alarms.

Preliminary Operations and Checks

Machine Startup and Initial Checks

Checks for main switch, display information, and container levels before operation.

Vacuum Pump Oil Level Check

Ensures the vacuum pump oil level indicator shows at least one-half full.

Automatic Procedure

Procedure Setup (Vehicle Type)

Selects Standard or Hybrid vehicle type and notes UV disabled for Hybrid.

Editing Procedure Parameters

How to edit VACUUM, OIL, UV, and GAS FILLING data for the automatic procedure.

Gas Filling Mode and Start

Sets GAS FILLING connection mode and starts the automatic procedure.

Procedure Execution Steps

Details the recovery, oil discharge, and vacuum phases of the automatic procedure.

Procedure Execution Details

Covers leak testing, oil/UV injection, and gas filling steps in the automatic process.

Procedure Completion (Hoses)

Instructions for emptying hoses and completing the automatic procedure.

Manual Procedure Operations

High Precision Recovery

Procedure for high-precision refrigerant recovery/recycling.

High Precision Recovery Execution

Details the connection, recovery, oil discharge, and completion steps.

Standard Recovery

Procedure for standard recovery/recycling, without specific compliance.

Vacuum Procedure

How to perform a vacuum operation, including time and leak check settings.

Vacuum Procedure Execution

Details the connection, vacuum phase, leak testing, and completion steps.

Oil and UV Injection

Procedure for injecting oil and UV dye into the A/C system.

Oil;UV Injection Execution

Details editing gas filling, starting, connecting, and injecting oil/UV.

Oil;UV Injection Completion

Covers injecting oil/UV, refilling refrigerant, and emptying hoses.

Filling Procedure

Instructions for editing gas filling data, mode, and starting the filling process.

Filling Procedure Execution

Details connecting, filling, and emptying hoses for the filling process.

Flushing Hoses

Procedure to flush hoses, suitable for vehicles with electric compressors.

Nitrogen and Mixture Testing

Nitrogen Test (N2)

Operation to test A/C system seal using pressurized nitrogen.

N2 Test Execution

Details connecting, injecting nitrogen, detecting leaks, and discharging.

Mixture Test (N2+H2)

Procedure for testing A/C system seal using a nitrogen and hydrogen mixture.

Mixture Test Execution

Details injecting N2+H2 mixture, checking leaks, and discharging.

A;C System Flushing

Flushing Operation Details

Procedure for flushing the A/C system, using a flushing kit.

Gas Analyzer Function

Refrigerant Purity Testing

Tests the purity of the refrigerant gas in the A/C system.

Sanitizer Function

System Purification Process

Performs a purification process on the A/C system.

Custom Procedure Configuration

Custom Procedure Setup

Sets up a programmable procedure, similar to automatic but faster.

Setup Menu Options

Language Selection

Allows selection of the display language for the machine interface.

Option Activation Process

Enables specific features using an enabler code.

Vacuum Settings Configuration

Modifies default vacuum time and time of check values.

N2 Test Settings Configuration

Configures waiting time and leaks threshold for N2 tests.

Setup Header Print Customization

Personalizes printouts by entering workshop details (4 lines).

Operator Number Entry

Enters an alphanumeric code for the operator, indicated on printouts.

Counters Display

Shows total values for recovered gas, alarms, vacuum time, and gas injected.

Date and Time Settings

Allows setting the machine's internal date and time.

Oil Settings Configuration

Configures oil type and container selection for the machine.

Maintenance Procedures

Calibration Procedures

Procedures for calibrating various sensors and scales (bottle, oil, pressure, temp).

Bottle Cell Calibration

Detailed steps for calibrating the bottle scale, including weight and tare.

Oil Cell Calibration

Steps for calibrating the oil scale, including known weights and tare.

Used Oil Cell Calibration

Steps for calibrating the used oil scale, including known weights and tare.

Bottle Pressure Calibration

Procedure for calibrating the bottle pressure sensor.

A;C Pressure Calibration

Procedure for calibrating the A/C pressure sensor.

Evaporator Pressure Calibration

Procedure for calibrating the evaporator pressure sensor.

Temperature Calibration

Calibrates bottle and ambient temperature sensors.

Restore Calibration Settings

Restores factory calibration settings for various components.

Emptying Hoses

Recovers refrigerant from service hoses before maintenance.

Bottle Filling Procedure

Procedure for refilling the refrigerant bottle when low.

Dryer Filter Replacement

Steps for replacing the dryer filter when service alarm signals humidity.

A;C Pressure Check

Procedure to check A/C system pressures using HP and LP manometers.

Air Purge Manual Procedure

Manual procedure for purging air from the refrigerant bottle.

Services Archive Access

Accesses records of past operations (search by plate or date, extract archive).

Search Services by Date

Searches the service archive by specific date.

Extract Service Archive Data

Copies all operations data to a USB storage device.

Change Oil;UV Container

Procedure for replacing the oil and UV containers.

Vacuum Pump Oil Change

Procedure for changing the vacuum pump oil, triggered by an alarm.

Vacuum Pump Operations

Vacuum Pump Oil Top-Up

Procedure for topping up vacuum pump oil when the level is low.

Vacuum Pump Oil Change

Procedure for replacing vacuum pump oil every 20 hours or when filters are replaced.

Rechargeable Container Management

Filling New Oil Container

Instructions for filling the collapsible new oil container with recommended oil.

Filling UV Container

Instructions for filling the collapsible UV container with required quantity.

Emptying Used Oil Container

Procedure for emptying the used oil container into a suitable disposal container.

Printer Paper Replacement

Replacing Printer Paper Roll

Instructions for opening the print cover and replacing the paper roll.

Data Display and Information

Software Version and Refrigerant Status

Displays software version, bottle refrigerant quantity, and oil/UV levels.

Environmental and System Pressure Readings

Shows ambient/bottle temperature, bottle pressure, and A/C pressure.