SUNWARD SWDE120B-3

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OPERATION & MAINTENANCE MANUAL SWDE120B-3

b. Always keep the cleanness of the connecting pole and air outlet holes on the battery top to

avoid discharging. Check the connecting poles if they are slack or rusted. Wipe vaseline on

the connecting poles to avoid rusting.

Main Page

Table of Contents3
Safety Rules7
Safety Mark7
Safety Label7
General Safety Instruction7
Preparation for Emergency8
Wear Safety Protective Gear8
Check Machine before Start-Up9
Adjust Operator Seat9
Enter or Leave Machine Correctly9
Start Engine Correctly9
No Passenger Allowed in the Cab10
Keep Machine Away from Power Line10
Move Machine Safely10
Prevent Accidents While Backing up or Swinging10
Safe Operation11
Avoiding Runaway Accidents11
Parking Machine Safely12
Safe Maintenance12
Supporting Machine Correctly13
Trash Cleaning14
Preventing Battery Explosion14
Storing Spare Parts Safely14
Preventing Splashing Attacker15
Preventing Parts from Flying off15
Keep Away from Transmission Parts15
Prevent Inhaling Asbestos Dust15
Beware of Inhaling Smoke or Exhaust Gas16
Beware of Scalding16
Be Careful of Pressured Liquids16
Avoid Heating Near a Pressured Oil Pipe17
Avoid Heating Flammable Liquid Pipe17
Remove Paint before Welding or Heating17
Liquid Disposal18
Chemical Disposal18
Fire Prevention19
Cab20
Cab Control Handle & Dashboard Layout21
Electric Control Section of Cab22
Main Operating Interface23
Parameter Interface25
Settings Interface26
Inclination Interface27
Drilling Depth Detection Interface28
Fault Code Interface29
IO Port Interface30
Starting Switch31
Throttle Control Knob31
Emergency Switch32
Cathode Switch32
Bus Panel33
Rocker Switch36
Radio37
Seat Adjustment39
Pilot Lever and Switches Control40
Throttle Control Knob46
Running-In47
Watching Engine Running Carefully47
Every 8 Hours or Every Day47
After First 50 Running Hours47
After First 100 Running Hours47
Engine Operation48
Daily Check (before Operating)48
Electrical System48
Drilling Boom, Kelly Bar, Metal Sheet Parts, Crawler Plates48
Fasteners48
Fuel System48
Hydraulic System48
Electrical Device48
Air Filter48
Oil Level of Hydraulic Oil Tank49
Lubrication49
Protection Device49
Safety49
Engine Operation50
Check Diesel Engine50
Before Starting Engine50
Starting Engine50
Starting in Cold Weather51
Adjusting Rev of Diesel Engine51
Engine Shut-Down51
Using Accessorial Battery53
Travel55
Travelling Operation55
Travelling Postures56
Correct and Wrong Travelling Postures on Level Ground56
Correct and Wrong Travelling Postures on Upslope57
Correct and Wrong Travelling Postures on Downslope58
Correct and Wrong Travelling Postures While Crossing Slopes59
Traveling Speed60
Traveling Brake60
Drilling Operation61
Attention During Drilling61
Assembly of Auxiliary Kelly Bar62
Stop Drilling63
Disassembly of Kelly Bar63
Notes of Drill Frame Returning63
Machine Maintenance64
Others64
Maintenance65
Maintenance Procedures66
1Correct Maintenance and Inspection Procedures66
Daily Inspection before Startup66
Often Check Working Timer67
Preparation before Maintenance67
Correct Use of Fuel and Lubrication Oil67
Checking Discharged Oil and Used Filter Element67
Inspection after Maintenance68
Maintenance for Electrical System68
Maintenance for Hydraulic System69
Oil, Coolant and Filter Element70
Lubricating Oil and Hydraulic Oil70
Fuel Oil70
Coolant in the Cooling System71
Lubricating Grease71
Oil Storage72
Filter Element72
Oil and Coolant for Different Environmental Temperature73
Torque Table of Screw Thread74
Maintenance Guide75
Oil75
Engine Oil75
Gear Oil76
Hydraulic System76
Fuel System77
Air Filter78
Cooling System78
Air Conditioner Maintenance79
Dust Collection System80
Regular Change of Hydraulic Hoses80
Rotary Head82
List of Maintenance Parts, Quick-Wear Parts85
Crawler86
Electrical System88
Battery88
Battery Replacement90
Maintenance under Special Conditions90
Protecting Measures for Long Term Storage92
Problem Shooting93
Machine Technical Specification96
SWDE120B-3 Technical Parameters96
Dimension97
Structure and Working Theory99
Drilling Frame99
Slide Frame99
Rotating Mechanism100
Feed Mechanism100
Rod Discharger100
Dry-Type Dust Collection100
Wet-Type Dust Collection101
Travel Mechanism102
Machine Frame103
Impactor103
Diesel Engine & Pump Group103
Oil Tank103
Rod Carousel103
Operating System103
Air Compressor System104
Hydraulic Control System Theory106
Appendix107
Hydraulic Schematic107
Electrical Schematic108
System Schematic of Air Compressor109
Manufacturer Information110

SUNWARD SWDE120B-3 - Page 89

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