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SUNWARD SWDM40 - User Manual

SUNWARD SWDM40
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SWDM40 ROTARY DRILLING RIG
(809X00000000)
OPERATION & MAINTENANCE MANUAL
September, 2023
SUNWARD INTELLIGENT EQUIPMENT CO., LTD.

Table of Contents

Questions and Answers

Summary

Safety Rules

Safety Instructions and Levels

General safety instructions, hazard levels, and types of safety signs.

Allowed Working Slope Regulations

Guidelines for permissible slopes during travel and working operations.

Equipment Stability and Working Area

Conditions affecting stability, rated load, and defined working area limits.

Safety Precautions

Emergency preparedness, protective devices, fire prevention, and accident avoidance.

Specific Operational Safety Precautions

Detailed safety measures for working, assembly, travel, and hazard handling.

Safety Facilities and Modification Prohibition

Emergency equipment, safety handles, and rules against unauthorized modifications.

Overview

Applicable Range and Environmental Conditions

Machine's suitable applications and environmental working limits.

Technical Characteristics

Detailed description of machine structure, components, and systems.

Operation

Console Operation Instructions

Guide to using console controls, pedals, and handles for machine operation.

Interior Operation and Display Interfaces

Explanation of the cabin's control panel, monitor, and screen interfaces.

Engine Use and Precautions

Instructions and safety measures for starting, operating, and shutting down the engine.

Post-Processing System and Air Conditioner

Use and maintenance of post-processing system and air conditioner operation.

Control

Travel Control

Operation of travel controls using joysticks and pedal valves.

Crawler, Upper-Carriage, and Mast Operations

Control procedures for crawler extension, slewing, and mast erection.

Winch and Other System Controls

Operation of winches, rotary drive, and other auxiliary system controls.

Drilling

Preparation and Engine Starting

Pre-work checks, engine start-up procedures, and warm-up requirements.

Machine Positioning and Assembly

Steps for positioning, assembling, and mounting the drill mast and kelly bar.

Machine Work and Drilling Procedures

Rig trial running, drilling tool selection, hole opening, and drilling methods.

Machine Transposition and Shutdown;Emergency Stop

Procedures for mode change, machine shutdown, and emergency stop operations.

Assembly, Disassembly and Transport

Machine Assembly Procedures

Steps for assembling the upper/under-carriage, drill mast, and rotary drive.

Machine Transport Rules and Parameters

Guidelines and specifications for transporting the machine and its components.

Driving Onto;Off Platform Trailer

Procedures and requirements for loading and unloading the machine onto a trailer.

Sea Transport Requirements

Measures for protecting the machine during sea transport against corrosion.

Transportation Precautions and Machine Storage

Safety measures during transport and procedures for machine storage.

Kelly and Drilling Tools

Kelly Introduction and Operation

Details on Kelly types, correct operation, and forbidden actions.

Kelly Disassembly and Maintenance

Procedures for Kelly disassembly, maintenance, and inspection.

Kelly Storage, Service, and Repair

Guidelines for Kelly storage, after-sale service, and simple repair techniques.

Drilling Tools and Application

Overview of common drilling tools, their features, and suitable geological layers.

Maintenance and Service

Safety Instructions for Maintenance

Critical safety guidelines and risk awareness during maintenance procedures.

Regular Maintenance and Oil Specifications

Routine checks, lubrication chart, and oil types/capacities for machine components.

Every 10 Hours Maintenance

Maintenance tasks required at specific hourly intervals (10 hours).

Initial 50 Hours Maintenance

Engine oil/filter change, fuel filter replacement, and oil-water separator maintenance.

Maintenance Schedules (50 Hours)

Checks for wire rope, slew bearing, rotary drive bolts, wear plates, and belts.

Maintenance Schedules (100 Hours)

Gearbox oil level checks, hydraulic oil filter maintenance, and hose inspection.

Maintenance Schedules (250 Hours)

Checks for servo-frame wear plates, kelly bar pressing plates, and condenser cleaning.

Initial 250 Hours Maintenance

Gear oil changes for various gearboxes and air filter replacement.

Maintenance Schedules (1000 Hours)

Hydraulic hose inspection, cleanness control, and battery use and maintenance.

Every 2000 Hours Maintenance

Procedure for changing hydraulic oil.

Two Years;3000 Hours Maintenance

Procedure for changing engine coolant.

Machine Storage Procedures

Steps for cleaning, storing, and maintaining the machine during storage.

Troubleshooting

Common Failures, Accidents, and Solutions

Common machine failures, drilling accidents, their causes, and solutions.

Environment Protection;Waste Disposal

Overview and Material Storage

Laws and measures for waste handling, and storage of auxiliary materials.

Machine Cleanness and Shut-down

Procedures for maintaining machine cleanliness and proper shut-down.

Machine Disassembly and Waste Disposal

Procedures for machine disassembly and proper disposal of various waste materials.

Appendix

Configuration and Dimensions

Diagrams showing the machine's configuration and key dimensions.

Main Parameters

Technical specifications and operating parameters of the drilling rig.

Manufacturer Information

Company and Contact Information

Details about Sunward Intelligent Equipment Co., Ltd., sales, service, and subsidiaries.

SUNWARD SWDM40 Specifications

General IconGeneral
BrandSUNWARD
ModelSWDM40
CategoryConstruction Equipment
LanguageEnglish

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