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SUNWARD SWDM40 - User Manual

SUNWARD SWDM40
229 pages
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SWDM40 ROTARY DRILLING RIG
(809X00000000)
OPERATION & MAINTENANCE MANUAL
September, 2023
SUNWARD INTELLIGENT EQUIPMENT CO., LTD.

Table of Contents

Questions and Answers

  • B
    Becky BrownAug 3, 2025
    What to do if my SUNWARD SWDM40 Construction Equipment engine does not start?
    • X
      xhumphreyAug 3, 2025
      If your SUNWARD Construction Equipment engine doesn't start, it could be due to a battery failure. Try to replace or charge the battery. Alternatively, the starter might be damaged, requiring replacement. Inspect for poor connections or short circuits and repair them if needed. For other potential engine malfunctions, consult the engine manual.
  • D
    Daniel WilsonAug 7, 2025
    Why are the handles on my SUNWARD Construction Equipment loose or acting slowly?
    • W
      Whitney TerryAug 7, 2025
      If you experience loose or slow action with the handles on your SUNWARD Construction Equipment, it could be due to air mixed in the hydraulic system. Check for air leakage and vent it. Alternatively, the hydraulic oil temperature might be too low, making it too sticky, so try pre-heating the engine. Another cause could be hydraulic oil ageing, in which case you should replace the oil. Finally, the system pressure might be low, so check the hydraulic system.
  • J
    Joseph RodriguezAug 12, 2025
    Why is the swing platform on my SUNWARD SWDM40 Construction Equipment not swinging or swinging slowly?
    • C
      Christina ValdezAug 12, 2025
      If the swing platform on your SUNWARD Construction Equipment doesn't swing or swings slowly, it might be due to pilot valve failure, which requires repair. Other potential causes include a changing valve and brake valve failure, hydraulic motor failure, or swing bearing failure.
  • Z
    zacharytaylorAug 16, 2025
    What to do if a cylinder is not working or working slowly on my SUNWARD Construction Equipment?
    • R
      Robert MurphyAug 16, 2025
      If a cylinder on your SUNWARD Construction Equipment is not working or working slowly, it could be due to pilot valve failure, which requires repair. Another possibility is a damaged cylinder oil seal, which would need replacement. It could also be caused by overflow valve failure, which also requires repair.
  • T
    Tammy HoganAug 20, 2025
    Why is there an abnormal sound in the rotary drive meshing of my SUNWARD SWDM40?
    • D
      Drew FloresAug 20, 2025
      If you hear an abnormal sound in the rotary drive meshing of your SUNWARD Construction Equipment, it could be due to lubricating oil that is dirty or ageing. Try filtering and replacing the oil. It could also be caused by a low lubricating oil level, so fill the lubricant. Gear or bearing damage may also be the cause and require replacement.
  • D
    Daniel RiosAug 25, 2025
    What to do if the engine stops and the boom down doesn't work on my SUNWARD SWDM40 Construction Equipment?
    • K
      Kathy SalazarAug 25, 2025
      If the engine of your SUNWARD Construction Equipment stops and the boom down doesn't work or works slowly, it may be due to no pressure or low pressure in the box-type accumulator; in that case, add Nitrogen. Alternatively, there might be check valve oil leakage; check the valve port.
  • J
    jamesaustinAug 28, 2025
    Why am I getting no signal from the gauges on my SUNWARD Construction Equipment?
    • B
      Brendan GouldAug 28, 2025
      If there is no signal from the gauges on your SUNWARD Construction Equipment, the gauges may be damaged, requiring repair or replacement. Alternatively, a fuse might be burnt, so try replacing it. A poor connection or short circuit could also be the cause, requiring repair.

Summary

Safety Rules

Safety Instructions and Levels

General safety instructions, hazard levels, and types of safety signs.

Allowed Working Slope Regulations

Guidelines for permissible slopes during travel and working operations.

Equipment Stability and Working Area

Conditions affecting stability, rated load, and defined working area limits.

Safety Precautions

Emergency preparedness, protective devices, fire prevention, and accident avoidance.

Specific Operational Safety Precautions

Detailed safety measures for working, assembly, travel, and hazard handling.

Safety Facilities and Modification Prohibition

Emergency equipment, safety handles, and rules against unauthorized modifications.

Overview

Applicable Range and Environmental Conditions

Machine's suitable applications and environmental working limits.

Technical Characteristics

Detailed description of machine structure, components, and systems.

Operation

Console Operation Instructions

Guide to using console controls, pedals, and handles for machine operation.

Interior Operation and Display Interfaces

Explanation of the cabin's control panel, monitor, and screen interfaces.

Engine Use and Precautions

Instructions and safety measures for starting, operating, and shutting down the engine.

Post-Processing System and Air Conditioner

Use and maintenance of post-processing system and air conditioner operation.

Control

Travel Control

Operation of travel controls using joysticks and pedal valves.

Crawler, Upper-Carriage, and Mast Operations

Control procedures for crawler extension, slewing, and mast erection.

Winch and Other System Controls

Operation of winches, rotary drive, and other auxiliary system controls.

Drilling

Preparation and Engine Starting

Pre-work checks, engine start-up procedures, and warm-up requirements.

Machine Positioning and Assembly

Steps for positioning, assembling, and mounting the drill mast and kelly bar.

Machine Work and Drilling Procedures

Rig trial running, drilling tool selection, hole opening, and drilling methods.

Machine Transposition and Shutdown;Emergency Stop

Procedures for mode change, machine shutdown, and emergency stop operations.

Assembly, Disassembly and Transport

Machine Assembly Procedures

Steps for assembling the upper/under-carriage, drill mast, and rotary drive.

Machine Transport Rules and Parameters

Guidelines and specifications for transporting the machine and its components.

Driving Onto;Off Platform Trailer

Procedures and requirements for loading and unloading the machine onto a trailer.

Sea Transport Requirements

Measures for protecting the machine during sea transport against corrosion.

Transportation Precautions and Machine Storage

Safety measures during transport and procedures for machine storage.

Kelly and Drilling Tools

Kelly Introduction and Operation

Details on Kelly types, correct operation, and forbidden actions.

Kelly Disassembly and Maintenance

Procedures for Kelly disassembly, maintenance, and inspection.

Kelly Storage, Service, and Repair

Guidelines for Kelly storage, after-sale service, and simple repair techniques.

Drilling Tools and Application

Overview of common drilling tools, their features, and suitable geological layers.

Maintenance and Service

Safety Instructions for Maintenance

Critical safety guidelines and risk awareness during maintenance procedures.

Regular Maintenance and Oil Specifications

Routine checks, lubrication chart, and oil types/capacities for machine components.

Every 10 Hours Maintenance

Maintenance tasks required at specific hourly intervals (10 hours).

Initial 50 Hours Maintenance

Engine oil/filter change, fuel filter replacement, and oil-water separator maintenance.

Maintenance Schedules (50 Hours)

Checks for wire rope, slew bearing, rotary drive bolts, wear plates, and belts.

Maintenance Schedules (100 Hours)

Gearbox oil level checks, hydraulic oil filter maintenance, and hose inspection.

Maintenance Schedules (250 Hours)

Checks for servo-frame wear plates, kelly bar pressing plates, and condenser cleaning.

Initial 250 Hours Maintenance

Gear oil changes for various gearboxes and air filter replacement.

Maintenance Schedules (1000 Hours)

Hydraulic hose inspection, cleanness control, and battery use and maintenance.

Every 2000 Hours Maintenance

Procedure for changing hydraulic oil.

Two Years;3000 Hours Maintenance

Procedure for changing engine coolant.

Machine Storage Procedures

Steps for cleaning, storing, and maintaining the machine during storage.

Troubleshooting

Common Failures, Accidents, and Solutions

Common machine failures, drilling accidents, their causes, and solutions.

Environment Protection;Waste Disposal

Overview and Material Storage

Laws and measures for waste handling, and storage of auxiliary materials.

Machine Cleanness and Shut-down

Procedures for maintaining machine cleanliness and proper shut-down.

Machine Disassembly and Waste Disposal

Procedures for machine disassembly and proper disposal of various waste materials.

Appendix

Configuration and Dimensions

Diagrams showing the machine's configuration and key dimensions.

Main Parameters

Technical specifications and operating parameters of the drilling rig.

Manufacturer Information

Company and Contact Information

Details about Sunward Intelligent Equipment Co., Ltd., sales, service, and subsidiaries.

SUNWARD SWDM40 Specifications

General IconGeneral
BrandSUNWARD
ModelSWDM40
CategoryConstruction Equipment
LanguageEnglish

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