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SUNWARD SWDE120B-3 - User Manual

SUNWARD SWDE120B-3
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SWDE120B-3 DOWN-THE-HOLE DRILLING RIG
Operation & Maintenance
Manual
SUNWARD INTELLIGENT EQUIPMENT CO., LTD.
March, 2022

Table of Contents

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Summary

Safety Rules

Safety Mark

Identifies a safety reminder on the machine or manual indicating potential danger.

Safety Label

Describes various labels indicating risks like Danger, Warning, and Attention on the machine.

General Safety Instruction

Provides general safety guidelines for operating and maintaining the machine.

Preparation for Emergency

Details essential preparations for emergencies, including first-aid and fire extinguishers.

Wear Safety Protective Gear

Lists essential protective gear to be worn during operation, such as hardhats and gloves.

Check Machine Before Start-up

Outlines the pre-operation checks required for the machine before starting.

Adjust Operator Seat

Instructions on how to adjust the operator's seat for comfort and proper posture.

Enter or Leave Machine Correctly

Describes the correct and safe procedures for entering and exiting the machine.

Start Engine Correctly

Provides the correct procedure for starting the machine's engine safely.

No Passenger Allowed In The Cab

Safety rule prohibiting passengers in the cab during operation or travel.

Keep Machine Away From Power Line

Warning about the dangers of operating the machine near power lines.

Move Machine Safely

Guidelines for safely moving the drilling rig, including awareness of surroundings.

Prevent Accidents While Backing Up or Swinging

Safety measures to prevent accidents during backing up or swinging operations.

Safe Operation

General principles and precautions for safe operation of the drilling machine.

Avoiding Runaway Accidents

Precautions to prevent accidents related to runaway or out-of-control machines.

Parking Machine Safely

Instructions for safely parking the machine, ensuring stability and security.

Safe Maintenance

Guidelines for performing maintenance tasks safely to prevent injury.

Supporting Machine Correctly

Procedures for correctly supporting the machine before repair or maintenance.

Trash Cleaning

Instructions on keeping the machine clean to prevent hazards and ensure proper function.

Preventing Battery Explosion

Safety measures to prevent battery explosions due to sparks or improper handling.

Storing Spare Parts Safely

Guidelines for safely storing spare parts to prevent accidents.

Preventing Splashing Attacker

Measures to protect operators from hazards caused by splashing materials.

Preventing Parts From Flying Off

Safety precautions to avoid injury from parts that may fly off during operation.

Keep Away From Transmission Parts

Warning to stay clear of moving transmission parts to prevent injury.

Prevent Inhaling Asbestos Dust

Guidance on preventing inhalation of asbestos dust, which can cause lung cancer.

Beware Of Inhaling Smoke or Exhaust Gas

Precautions regarding the dangers of inhaling smoke or exhaust gases.

Beware of scalding

Warning about hot surfaces and fluids on the machine to prevent burns.

Be Careful Of Pressured Liquids

Caution regarding high-pressure liquids that can penetrate skin.

Avoid Heating near A Pressured Oil Pipe

Safety advice against heating near pressurized oil pipes or flammable materials.

Avoid Heating Flammable Liquid Pipe

Instructions on handling flammable liquid pipes, especially during welding.

Remove Paint before Welding or Heating

Guidance on removing paint safely before welding or heating to prevent toxic gas.

Liquid Disposal

Safe procedures for disposing of flammable liquids like fuels and lubricants.

Chemical Disposal

Guidelines for safely handling and disposing of harmful chemicals.

Fire Prevention

Steps to prevent fires caused by leaks, electrical issues, or flammable materials.

CAB

CAB

General information and visual overview of the machine's cab.

CAB CONTROL HANDLE & DASHBOARD LAYOUT

Diagram and labels for the control handles and dashboard layout within the cab.

Electric Control Section of Cab

Overview of the electrical components and layout within the cab.

Main Operating Interface

Description of the primary interface showing fault codes, inclination, and operational parameters.

Parameter Interface

Details on accessing and viewing host and air compressor running parameters.

Settings Interface

Information on accessing and configuring machine settings, including date and passwords.

Inclination Interface

Interface for displaying and recalibrating the drill pipe's inclination.

Drilling Depth Detection Interface

Interface for monitoring and resetting the drilling depth detection.

Fault Code Interface

Interface for displaying and checking detailed fault codes and alarm statuses.

IO Port Interface

Interface for searching the numerical state of controller IO ports.

STARTING SWITCH

Explanation of the key switch functions for starting and stopping the engine.

THROTTLE CONTROL KNOB

Details on using the throttle control knob to adjust engine rev and power.

EMERGENCY SWITCH

Function of the emergency switch to immediately stop the engine and machine.

CATHODE SWITCH

Information on the cathode switch for disconnecting the electric system's power supply.

BUS PANEL

Description of the bus panel components, including buttons and indicator lights.

ROCKER SWITCH

Overview of rocker switches and their corresponding control functions.

RADIO

Instructions for operating the radio, including power, tuning, and sound modes.

SEAT ADJUSTMENT

Detailed instructions on adjusting the operator's seat for maximum comfort.

PILOT LEVER AND SWITCHES CONTROL

Explanation of the pilot levers and switches for controlling machine functions.

THROTTLE CONTROL KNOB

Reprint of throttle control knob operation for engine speed and output power.

RUNNING-IN

WATCHING ENGINE RUNNING CAREFULLY

Emphasis on careful engine observation during the initial running-in period.

EVERY 8 HOURS OR EVERY DAY

Daily and 8-hour maintenance and inspection tasks for the machine.

AFTER FIRST 50 RUNNING HOURS

Maintenance schedule and checks required after the first 50 running hours.

AFTER FIRST 100 RUNNING HOURS

Maintenance tasks to be performed after the first 100 running hours.

ENGINE OPERATION

DAILY CHECK (BEFORE OPERATING)

Pre-operation daily checks for various systems of the machine.

Electrical System

Daily inspection of the electrical system, including wires, connectors, and lights.

Drilling Boom, Kelly Bar, Metal Sheet Parts, Crawler Plates

Inspection of structural components like boom, kelly bar, and crawler plates for damage.

Fasteners

Checking for slack or lost fasteners during the daily inspection.

Fuel System

Daily check of the fuel system, including removing water and sediment.

Hydraulic System

Inspection of the hydraulic system for leaks, abrasion, or friction.

Electrical Device

Checking all electrical devices, switches, indicators, and fuses.

Air Filter

Requirement to check the air filter daily.

Oil Level of Hydraulic Oil Tank

Attention points for checking and filling the hydraulic oil tank.

Lubrication

Instructions for lubricating specified parts according to the maintenance table.

Protection Device

Check the cover plate and baffle as part of the protection device inspection.

Safety

General safety reminder to keep people away from the rig and clear obstacles.

ENGINE OPERATION

Procedures and considerations for operating the engine.

Check Diesel Engine

Checking the engine oil surface height and referring to the engine operator's manual.

Before Starting Engine

Steps and checks to perform before starting the engine.

Starting Engine

Step-by-step guide for safely starting the engine.

Starting In Cold Weather

Specific procedures for starting the engine in cold weather conditions.

Adjusting Rev of Diesel Engine

Guidance on adjusting the engine's revolutions per minute (RPM).

Engine Shut-down

Correct procedures for shutting down the engine to prevent damage.

USING ACCESSORIAL BATTERY

Instructions for using an auxiliary battery to start the machine.

TRAVEL

TRAVELLING OPERATION

Steps for operating the machine's travel function, including switch settings.

TRAVELLING POSTURES

Illustrations and descriptions of correct and incorrect travelling postures.

Correct and Wrong Travelling Postures on Level Ground

Visual guide to proper and improper travelling postures on flat terrain.

Correct and Wrong Travelling Postures on Upslope

Visual guide to proper and improper travelling postures when moving uphill.

Correct and Wrong Travelling Postures on Downslope

Visual guide to proper and improper travelling postures when moving downhill.

Correct and Wrong Travelling Postures while Crossing Slopes

Visual guide to proper and improper travelling postures when traversing slopes.

TRAVELING SPEED

Instructions on how to operate the high/low speed shift switch for travel.

TRAVELING BRAKE

Explanation of how the traveling brake functions by returning joysticks to zero.

DRILLING OPERATION

DRILLING OPERATION

Step-by-step guide for performing the drilling operation.

ATTENTION DURING DRILLING

Important considerations and precautions to observe during the drilling process.

ASSEMBLY OF AUXILIARY KELLY BAR

Detailed procedure for assembling the auxiliary Kelly bar.

STOP DRILLING

Procedure for safely stopping the drilling operation.

DISASSEMBLY OF KELLY BAR

Step-by-step instructions for disassembling the Kelly bar.

NOTES OF DRILL FRAME RETURNING

Important notes and observations regarding the drill frame returning process.

MACHINE MAINTENANCE

General machine maintenance checks and procedures.

Others

Additional information and options related to machine operation and maintenance.

MAINTENANCE

MAINTENANCE PROCEDURES

General procedures for maintaining and checking the drilling rig.

Correct Maintenance and Inspection Procedures

Guidelines for performing maintenance and inspections correctly and safely.

Daily Inspection before Startup

Daily inspection tasks to be performed before starting the machine.

Often Check Working Timer

Guidance on scheduling maintenance based on the machine's working hours.

Preparation before Maintenance

Steps required to prepare the machine and work area before maintenance.

Correct Use of Fuel and Lubrication Oil

Importance of using recommended fuels and lubricants to prevent damage.

Checking Discharged Oil and Used Filter Element

Procedure for checking discharged oil and filter elements for metal filings.

Inspection after Maintenance

Post-maintenance inspection procedures to ensure safety and proper function.

Maintenance for Electrical System

Specific maintenance tasks for the electrical system, including battery and fan belt.

Maintenance for Hydraulic System

Maintenance procedures for the hydraulic system, focusing on oil and pressure.

OIL, COOLANT AND FILTER ELEMENT

Information on various oils, coolants, and filter elements used in the machine.

Lubricating Oil and Hydraulic Oil

Details on lubricating and hydraulic oils, including quality and change intervals.

MAINTENANCE GUIDE

A guide covering oil specifications, capacities, and remarks for various fluids.

Oil

Table detailing specifications, capacity, and remarks for hydraulic, gear, and engine oil.

Fuel Oil

Information on fuel oil requirements, handling, and storage.

Coolant in the Cooling System

Guidance on using coolant, including types and environmental considerations.

Lubricating Grease

Information on lubricating grease, its uses, and handling precautions.

Oil Storage

Best practices for storing oil to maintain its quality and prevent contamination.

Filter Element

Information on filter elements, their importance, and replacement guidelines.

Oil and Coolant for Different Environmental Temperature

Table recommending oils and coolants based on varying environmental temperatures.

TORQUE TABLE OF SCREW THREAD

Table listing target and limit torque values for screw threads of various sizes.

Engine Oil

Maintenance schedule for engine oil level checking and oil filter changes.

Gear Oil

Maintenance schedule for checking and changing gear oil in the travel gear box.

Hydraulic System

Maintenance schedule for various components of the hydraulic system.

Fuel System

Maintenance schedule for the fuel system, including sediment removal and filter changes.

Air Filter

Maintenance schedule for cleaning and changing air filter elements.

Cooling System

Maintenance schedule for the cooling system, including water level and fan belt checks.

Air Conditioner Maintenance

Maintenance tasks for the air conditioner system, including refrigeration and belt checks.

Dust Collection System

Maintenance schedule for the dust collection system components.

Regular Change of Hydraulic Hoses

Recommendations for the regular replacement interval of hydraulic hoses.

ROTARY HEAD

Information on rotary head operation, maintenance, and replacement of sealing parts.

LIST OF MAINTENANCE PARTS, QUICK-WEAR PARTS

List of recommended maintenance and quick-wear parts with their specifications.

CRAWLER

Procedures for checking and adjusting crawler tension and cleaning the structure.

ELECTRICAL SYSTEM

Maintenance and safety guidelines for the machine's electrical system, focusing on the battery.

Battery

Checks and safety precautions for the battery, including liquid level and charging.

Battery Replacement

Guidelines for replacing machine batteries with appropriate specifications.

Maintenance under Special Conditions

Maintenance content tailored for specific operating conditions like mud, dust, or cold weather.

MACHINE TECHNICAL SPECIFICATION

Technical specifications and parameters for the SWDE120B-3 drilling rig.

SWDE120 B-3 Technical Parameters

Detailed technical parameters including drilling range, impactor, and engine specifications.

Dimension

Provides dimensions for the machine in working and transportation configurations.

STRUCTURE AND WORKING THEORY

Explanation of the machine's structure and the working principles of its main components.

DRILLING FRAME

Description of the drilling frame's function in guiding rotation, drilling, and lifting.

SLIDE FRAME

Details on the slide frame's role in supporting the drilling frame and changing drilling direction.

ROTATING MECHANISM

Explanation of the rotating mechanism, including its components and drive system.

FEED MECHANISM

Description of the feed mechanism components and their function in propelling the machine.

ROD DISCHARGER

Information on the rod discharger system for separating and discharging rods.

DRY-TYPE DUST COLLECTION

Explanation of the dry-type dust collection system and its components.

WET-TYPE DUST COLLECTION

Theory and operation of the wet-type dust collection system, including water management.

TRAVEL MECHANISM

Description of the travel mechanism, its components, and drive system.

MACHINE FRAME

Explanation of the machine frame as the platform for assembling various components.

IMPACTOR

Reference to the 'Impactor Instruction Manual' for details on the SWAH impactor.

DIESEL ENGINE & PUMP GROUP

Information on the Cummins diesel engine and its associated pump group.

OIL TANK

Description of the oil tank's components and its oil capacity.

ROD CAROUSEL

Description of the rod carousel's components, including boom and cylinders.

OPERATING SYSTEM

Reference to cab control lever arrangement for operating mechanism guidance.

AIR COMPRESSOR SYSTEM

Details on the integrated air compressor system, including its components and operation.

HYDRAULIC CONTROL SYSTEM THEORY

Explanation of the hydraulic control system theory, motion control, and system schematic.

APPENDIX

Supplementary information, including hydraulic and electrical schematics.

HYDRAULIC SCHEMATIC

Diagram illustrating the hydraulic system schematic.

ELECTRICAL SCHEMATIC

Diagram illustrating the electrical system schematic.

SYSTEM SCHEMATIC OF AIR COMPRESSOR

Diagram illustrating the system schematic of the air compressor.

MANUFACTURER INFORMATION

Company details, contact information, and distributor information.

SUNWARD SWDE120B-3 Specifications

General IconGeneral
BrandSUNWARD
ModelSWDE120B-3
CategoryConstruction Equipment
LanguageEnglish

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