Suzuki Intruder VZR1800 - Periodic Maintenance

PERIODIC MAINTENANCE 2-1
2
PERIODIC MAINTENANCE
CONTENTS
PERIODIC MAINTENANCE SCHEDULE.................................................... 2- 2
PERIODIC MAINTENANCE CHART..................................................... 2- 2
LUBRICATION POINTS........................................................................ 2- 3
MAINTENANCE AND TUNE-UP PROCEDURES....................................... 2- 4
AIR CLEANER....................................................................................... 2- 4
EXHAUST PIPE BOLTS AND MUFFLER BOLTS ............................... 2- 6
EXHAUST CONTROL VALVE .............................................................. 2- 7
VALVE CLEARANCE............................................................................ 2- 8
SPARK PLUG........................................................................................ 2-13
FUEL LINE............................................................................................. 2-16
EVAPORATIVE EMISSION CONTROL SYSTEM (E-33 ONLY) .......... 2-16
ENGINE OIL AND OIL FILTER............................................................. 2-17
FINAL GEAR OIL .................................................................................. 2-19
THROTTLE CABLE PLAY.................................................................... 2-19
PAIR (AIR SUPPLY) SYSTEM.............................................................. 2-19
THROTTLE VALVE SYNCHRONIZATION........................................... 2-20
COOLING SYSTEM............................................................................... 2-20
CLUTCH CABLE PLAY ........................................................................ 2-22
BRAKE .................................................................................................. 2-23
TIRES..................................................................................................... 2-27
STEERING............................................................................................. 2-28
FRONT FORK........................................................................................ 2-28
REAR SUSPENSION ............................................................................ 2-29
CHASSIS BOLTS AND NUTS .............................................................. 2-29
COMPRESSION PRESSURE CHECK ........................................................ 2-31
COMPRESSION TEST PROCEDURE.................................................. 2-31
OIL PRESSURE CHECK ............................................................................. 2-32
SDS CHECK................................................................................................. 2-33