7A2-34 MANUAL TRANSAXLE (M13 ENGINE)
8) Install circlip (1) and confirm that circlip is installed in groove
securely.
Install needle bearing (2) of steel cage type, apply oil to
bearing and then install synchronizer ring (3) and 4th gear
(4).
9) Press-fit left bearing (2) using special tool and hammer.
Special tool
(C): 09925-98221
10) Using the same special tool at step 9), drive in 5th gear
spacer (1).
Counter Shaft Disassembly and Assembly
Disassembly
1) Drive out left bearing cone (2) with 4th gear (3) from counter
shaft (1) using puller (4) and press.
2) Apply puller (5) to 2nd gear (4) and drive out 3rd & 4th gear
spacer (2) and 3rd gear (3) together with 2nd gear (4) from
counter shaft (1) using press. Take out needle bearing of
separated steel cage type from counter shaft.
3) Take out 2nd synchronizer outer ring, center cone and inner
ring.
CAUTION:
To prevent 5th gear spacer from being distorted because
of excessive compression, do not press-fit it with left
bearing at once.
CAUTION:
• Use puller and press that will bear at least 5 ton (11,000
lb) safely.
• To avoid tooth damage, support 4th gear at flat side of
puller.
CAUTION:
• If compression exceeds 5 ton (11,000 lb), release com-
pression once, reset puller support and then continue
press work again.
• To avoid gear tooth from being damaged, support it at
flat side of bearing puller.
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