2
www.tcsmeters.com Total Control Systems 2
TCS 3000 Installation
Table of Contents
Warning Symbols
CAUTION
Follow the warning instrucons within
the following informaon to avoid
equipment failure, personal injury or
death.
TURN POWER OFF
Before performing any maintenance,
be sure to turn system power o to
avoid any potenal electric spark
FLAMMABLE
Flammable liquids and their vapors
may cause a re or explosion if ignited.
EYE PROTECTION
Pressurized systems may cause hazardous leaks
and spray that may be dangerous for your eyes.
Always wear eye protecon around pressurized
systems and its hazardous liquids.
INJURY
Wear gloves for protecon from hazardous liq-
uids that may cause irritaon or burns.
READ
Read and understand all related manuals thor-
oughly. The Engineering and OIM manuals will
provide the knowledge for all systems, mainte-
nance and operaon procedures. If you have
any quesons, please consult the factory.
WARNING EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT WHILE THE CIRCUIT IS LIVE OR UNLESS THE
AREA IS KNOWN TO BE FREE OF IGNITABLE CONCENTRATIONS
WARNING EXPLOSION HAZARD – SUBSTITUTION OF ANY COMPONENT MAY IMPAIR SUITABILITY FOR UL/cUL
CLASS 1, DIVISION 2, GROUPS C AND D HAZARDOUS LOCATIONS.
Table of Contents 2
Receipt & Inspecon 3
Noce 3
Introducon 4
System Specicaons 4
Dimensions 5
682 Piston Meter Installaon 6
700 Rotary Meter Installaon 7
Remote Meter Installaon 8
Remote Meter Mounng Dimensions 9
Grounding Strap Installaon 10
Power On Time Relay Installaon 11
Direct Mount Pulser Installaon 12
Test Pulser Installaon 13
Pump Control Installaon 14
Pump Speed Control Installaon 14
Addive Injecon Pump Installaon 15
Electronic Air Eliminator — Float 16
Electronic Air Eliminator — Vibronic 17
LPG 1-Stage Security Valve Installaon 18
LPG 2-Stage Preset Valve Installaon 19
1-Stage Security Valve Installaon 20
2-Stage Preset Valve Installaon 21
Temperature Probe Installaon 22
Temperature Probe Installaon Kits 23
Daisy Chain Communicaon 24
Printer Installaon 25
Printer Installaon Kits 26
Printer Installaon Kits (Connued) 27
Printer Installaon Kits (Connued) 28
Power O Time Relay installaon 29
Radio Modem Installaon 30
Sierra Cellular Modem Installaon 31
Maestro Cellular Modem Installaon 32
Remote Display Installaon 33
1-Channel Communicaon Board Installaon 34
1-Channel Dierenal Pressure (DP) Installaon 35
1-Channel Tank Level Monitor Installaon 36
8-Channel Tank Level & DP Installaon 37
Typical Wiring Diagram 38
Soware Version Upgrade Instrucons 39
Replacement Front Cover Computer Instrucons 40
Parts Schemac 41
Warranty 42