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Tracker Off-Road 500S - Page 126

Tracker Off-Road 500S
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124
4. With the dowel pin in place, set a new gasket into
position and secure the pinion housing to the differ-
ential with the three cap screws.
PK038A
5. Install the differential shaft spring and spring
retainer; then secure with a new circlip. Thread the
plug into the housing.
PK037
PK036
6. Install the actuator.
Disassembling Differential Assembly
NOTE: This procedure can be performed on a rear
gear case.
1. Remove the input shaft housing (see Disassembling
Input Shaft in this section). Account for the slotted
plug, circlip, spring cap, spring, fork/push rod
assembly, and coupler.
PK205
2. Using a criss-cross pattern, loosen and remove the
cap screws securing the differential cover.
3. Using a plastic mallet, tap lightly to remove the dif-
ferential cover. Account for a gasket and two dowel
pins (A).
PK206A
NOTE: If the cover is difficult to remove, pry on the
cover in more than one recessed location.
4. Remove the splined coupler, shifter fork, pin, and
springs of the differential lock assembly and set
aside. Note position of parts for assembling pur-
poses.
PK207
5. Remove the right differential bearing flange assem-
bly and account for a shim. Mark the shim as right-
side.

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