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Trane Symbio 800 Control Upgrade Kit User Manual

Trane Symbio 800 Control Upgrade Kit
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Symbio 800 Control Upgrade Kit
For Tracer CH530/CH531 DynaView™
Display
Installation Instructions
May 2022
CDUB-SVN001B-EN
CVRD Retrofit CH531 Control
CVHE, CVHF, CVHG Production CH530 Control
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.
Distribution/use of this is limited to the Trane sales and service organization in support of Symbio 800 AdaptiView and is
not intended for independent third party use or for use apart from the Symbio 800 AdaptiView display upgrade for Tracer
CH530/CH531 DynaView display.
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Trane Symbio 800 Control Upgrade Kit Specifications

General IconGeneral
BrandTrane
ModelSymbio 800 Control Upgrade Kit
CategoryMonitor
LanguageEnglish

Summary

Introduction and Safety

Advisory Definitions

Explains the meaning of Warning, Caution, and Notice advisories used in the manual.

Critical Safety Advisories

Alerts users to hazardous voltage, capacitor discharge, and mandatory PPE use before servicing.

Manual Information and Requirements

Required Tools and Materials

Lists necessary tools and materials for installation, including specific cables and software.

Policies and Documentation

Covers EHS policies, copyright, trademarks, related manuals, and revision history.

General Information

Manual Scope and Structure

Explains the manual's purpose and how installation instructions are organized.

Unit Model Number Identification

Details how to identify the specific unit model number for service and ordering parts.

Model Number Breakdown

Getting Started

Nameplate and Kit Contents

Explains the nameplate's importance and lists all components included in the Symbio 800 upgrade kit.

Installation Preparation

IPC Bus Routing and Connections

Guides routing the IPC communication bus and making initial connections.

Installation Safety Warnings

Alerts users to hazardous voltage, capacitor discharge, and mandatory PPE use before servicing.

Installation Procedures

Configuration and Data Saving

Verifies and saves DynaView configurations and set-points before proceeding with the upgrade.

Power Down and Safety Precautions

Outlines the safe power down procedure and reiterates voltage hazards before installation.

Installation Procedures

Control Panel Door Replacement

Details removing the old door and installing the new door with the Symbio 800 controller.

Installation Procedures

Symbio 800 Controller Mounting

Guides the mounting of the Symbio 800 controller onto the new control panel door.

Display Arm Mounting Location

Discusses selecting the optimal location for mounting the display arm assembly.

Installation Procedures

Alternative Display Arm Mounting

Provides guidance for mounting the display arm in alternative locations if the recommended spot is obstructed.

Display Arm Mounting Process

Details the steps and precautions for physically mounting the display arm onto the enclosure.

Installation Procedures

Adjusting Display Arm Tension

Explains how to adjust the tension of the display arm joints for proper positioning and stability.

Installation Procedures

Power Supply Installation

Provides instructions for installing the 1A2 power supply for both CH530 and CH531 systems.

Installation Procedures

Quad Relay Output LLID Installation

Details the installation of the quad relay output LLID when specific chiller control sequences are used.

Power Supply Communication Cable Connection

Instructions for connecting the 1A1 and 1A2 power supplies with the provided communication cable.

Installation Procedures

Input Power Wiring and Grounding

Connects input power to the 1A2 power supply, including essential ground wire instructions and safety.

Wire Routing and Connections

Guides routing wires and making connections between the display, Symbio 800, and power supply.

Installation Procedures

Ethernet Cable Installation

Details the installation of the Ethernet cable connecting the display to the Symbio 800 controller.

Wire Harness Extension to Power Supply

Instructions for connecting the female connector to stripped end wire harness extension to the 1A2 power supply.

Installation Procedures

Display Power Supply Connection

Completes the power supply connection to the display unit using the male to female wire harness extension.

Installation Procedures

Controller to Power Supply Wiring

Connects the Symbio 800 controller to the 1A2 power supply using the provided 4-conductor cable.

Solid State Oil Heater Relay Installation

Provides instructions for installing the solid state oil heater relay (RLY02909) for older systems.

Wiring Diagrams

Solid State Relay Wiring Diagram

Illustrates the wiring for installing the solid state relay, including disconnections and connections.

Install Options

LON Option Installation

Guides the installation of the U60 LON module for Symbio 800 communication.

Wi-Fi Module Installation

Provides instructions for mounting and wiring the Wi-Fi module for wireless communication.

Install Options

Air-Fi Module Installation

Details the mounting and wiring of the Air-Fi module for component interface.

LTE Modem Installation

Guides the installation of the LTE modem for remote communications.

Install Options

Standard Accuracy Water Flow Measurement

Explains the standard method for measuring water flow using pressure transducers and LLIDs.

Install Options

Heat Recovery/Auxiliary Condenser Option

Details the requirements and wiring for the heat recovery/auxiliary condenser option.

High Accuracy Customer Meter Option

Describes connecting customer-provided meters for analog input/output monitoring.

Energy Meter Option Installation

Guides the installation of the Trane energy meter for power, voltage, and amps monitoring.

Install Options

Energy Meter Wiring for 480V Systems

Details energy meter wiring for installations with line voltage up to 480 volts.

Installation Completion

Pre-Restoring System Power Checks

Outlines critical checks and safety precautions before restoring power to the system.

Restoring System Power Procedure

Details the steps for safely restoring system power after installation is complete.

Programming

Programming the Symbio 800 AdaptiView

Overview of programming the Symbio 800 AdaptiView using the Tracer TU service tool, including AC power requirements.

Programming

Tracer TU Configuration and LLID Binding

Guides using Tracer TU for configuration and binding LLIDs for the Symbio 800 controller.

Programming

Saving Chiller Configuration with Tracer TU

Details how to save the current chiller configuration and firmware version using Tracer TU.

Start-Up

Wiring Diagrams

Wiring Diagram References and Safety

Lists available wiring diagrams and crucial safety notices for electrical circuits.

Wiring Diagrams

Existing LLIDs Removal Diagram

Illustrates existing LLIDs that need to be removed before installing the quad relay LLID.

Wiring Diagrams

Quad Relay LLID Installation Diagram

Shows the wiring diagram for installing the quad relay LLID.

Wiring Diagrams

Full Symbio 800 Upgrade Kit Wiring Diagram

Provides the complete schematic wiring diagram for a standard Symbio 800 upgrade kit.

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