XYZ Bed Mill Safety, Installation, Maintenance, Service & Parts List Manual
Do the following Service Codes and procedures:
Code 33 Software Identification. This is needed if you call Customer Service
Code 11 Measures the backlash in the system. Only used on machines with Dual Feedback
systems
Code 12 Feed Forward Constant. High feed forward constants will cause an unstable servo
system
Code 100 Axis open loop test. Used to check the maximum feedrate of an axis and if the
encoders are counting
Cable connection problems
Check umbilical 1 and 2. Check #1 for X and Y-axis problems
and #2 for the Z-axis.
X, Y, and Z-axis Gibs are adjusted
extremely tight
Check the adjustment of the X, Y, and Z-axis Gibs using the X,
Y, and Z-axis Gib adjustment procedures. See X, Y, and Z-axis
Gib Adjustments Section 5.2.1
Excessive friction in the slideways
See Machine Tool & Setup Section 4.1
Binding or looseness in the Drive
Train
See Mechanical Drive Train (X, Y) Section 4.2
Incoming electrical power
Incoming voltage. See Electrical Section 4.8
Measurement system not functioning
properly
See Servo Driver - Section 4.5
See Motor diagnostics, Section 4.4
See Computer/Pendant diagnostics, Section 4.3
3.3.5 Problems Reading the Floppy Disk; Programs Not Saved Properly. The floppy
drive will not read or write programs from a disk.
Shut down the system and wait 10 seconds before rebooting
The Floppy Disk may be bad. See if the Floppy Disk can be read
by a Personal Computer. Does the green light on the floppy
drive come on when you access the disk? If so, power is
getting to the floppy drive. If not check connections of floppy
drive inside the computer module. See Computer/Pendant
Section 4.3 for more information.
Put the Floppy Disk into a Personal Computer to see how many
bytes remain. A floppy can typically hold 1.4 MB of
information.
3.3.6 System Will Not Boot-Up
The system does not boot-up when the switch is turned on.
When the Computer Module starts the boot-up process, look at
the 8th line on the Display Screen. If the Mother Board of the
Computer Module is communicating with the Flash Drive you
will see "Detecting IDE Primary Master…Scan Disk SDCFB-256".
If the Mother Board of the Computer Module is not
communicating with the Flash Drive you will see "Detecting IDE
Primary Master … None".