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YASKAWA GA800 600 V Drive User Manual

YASKAWA GA800 600 V Drive
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GA800 600 V Drive
AC Drive for Industrial Applications
Installation & Primary Operation
Catalog Code: GA80U5xxxxxxx
600 V class: 400 to 500 HP ND
PDF

Table of Contents

Questions and Answers:

YASKAWA GA800 600 V Drive Specifications

General IconGeneral
Voltage Class600 V
Control MethodV/f Control, Open Loop Vector, Closed Loop Vector
Overload Capacity150% for 60 seconds
Enclosure RatingIP20, IP55
Ambient Temperature-10°C to +50°C
Frequency Range0 to 590 Hz
Communication OptionsEthernet/IP, Modbus RTU, PROFINET, PROFIBUS, DeviceNet
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Ground Fault
Humidity95% RH (non-condensing)

Summary

General Information

Explanation of Signal Words

Defines signal words like DANGER, WARNING, CAUTION, NOTICE used in the manual.

General Safety Instructions

Provides essential safety guidelines for installing, operating, and maintaining the drive.

Safety

Electrical Shock, Fire, and Crush Hazards

Details specific electrical shock, fire, and crush hazards and precautions.

Cybersecurity

Network Security Responsibility

Outlines the user's responsibility for securing network connections and data.

Receiving

Product Inspection and Catalog Code

Explains how to interpret the drive's catalog code using figures and tables.

Common Drive Specifications

Electrical and Control Characteristics

Lists key electrical and control specifications like voltage, frequency, and control methods.

Environment Specifications

Specifies ambient temperature, humidity, altitude, and other environmental conditions for installation.

Mechanical Installation

Drive Exterior and Mounting Dimensions

Details the physical dimensions and mounting requirements for IP20 rated drives.

Moving and Handling the Drive

Safety precautions and guidelines for safely moving the drive unit.

Installation Position and Airflow Requirements

Specifies correct installation orientation and required clearances for airflow.

Single Drive Installation Clearances

Details required clearances for single drive installations for wiring and airflow.

Cover Removal and Reattachment Procedures

Instructions on how to safely remove and reattach drive covers for access.

Front Cover Removal and Reattachment

Step-by-step guide for removing and reattaching the front cover of the drive.

Terminal Cover Removal and Reattachment

Instructions for removing and reattaching the terminal cover for wiring access.

Electrical Installation

Standard Connection Diagram Overview

Illustrates the standard wiring diagram for connecting power, motor, and control signals.

Wiring Precautions and Safety Notices

Important warnings and notices regarding wiring practices to prevent hazards and damage.

Detailed Drive Connection Diagram

Detailed diagram showing all drive terminals and their connections.

Control Circuit Wiring Guidelines and Notes

Important notes and warnings regarding control circuit wiring practices and potential issues.

Main Circuit Terminal Functions

Describes the function of each main circuit terminal for power connections.

Motor and Main Circuit Connections

Illustrates how to connect the motor to the main circuit terminals safely.

Wire Selection for Main Circuit Wiring

Guidelines for selecting appropriate wire gauges and types for main circuit wiring.

Wire Gauge and Torque Specs for UL Listing

Recommended wire gauges and tightening torques for UL compliance.

Main Circuit Terminal Block Wiring Procedure

Step-by-step instructions for wiring the main circuit terminal block.

Wiring Cover Cutaway Section Modifications

Instructions on modifying the wiring cover for proper wire routing and IP20 protection.

Keypad: Names and Functions

Keypad Layout and Component Identification

Identifies the front and back views of the keypad and its labeled parts.

Keypad Buttons and LED Indicators

Detailed list of keypad buttons, LEDs, and their functions.

Additional Keypad Components

Describes additional keypad components like battery cover, insulation sheet, and nameplate.

Keypad Mode and Menu Displays

Drive and Programming Mode Functions

Explains the functions available in Drive Mode and Programming Mode.

LED Status Ring

Understanding Drive Status Indicators

Describes the meaning of the drive's LED status indicators.

Drive Start-Up Procedure

Initial Setup Wizard for Drive Configuration

Guides users through the initial setup wizard for automatic drive configuration.

Changing Parameter Setting Values

Demonstrates how to modify parameter values, using acceleration time as an example.

Disabling the Initial Setup Screen

Instructions on how to prevent the initial setup screen from appearing on energization.

Control Circuit Terminal Functionality

Explains how Hx-xx parameters configure multi-function input/output terminals.

Input Terminals and Signal Configuration

Lists and describes all multi-function input terminals and their signal levels.

Output and Communication Terminal Functions

Lists and describes control circuit output, external power, and serial terminals.

Control Circuit Terminal Arrangement

Shows the physical arrangement of control circuit terminals on the drive.

Control Circuit Wiring Gauges and Torques

Specifies wire gauges and torques for control circuit wiring.

Wiring the Control Circuit Terminal Block

Step-by-step guide for wiring the control circuit terminal block.

LED Status Ring Board Removal Procedure

Instructions for removing the LED status ring board.

Control Circuit Wiring Procedure Details

Detailed procedure for wiring the control circuit with shielded wires.

Terminal Board Switches and Jumpers

Explains how to set DIP switches and jumpers for I/O functions.

Control I/O Signal Connections

Details the settings for various control circuit I/O signals.

Pulse Train Output Configuration

Information on using the pulse train output terminal for sourcing or sinking modes.

Sinking and Sourcing Mode Setup

How to configure sinking or sourcing mode for MFDI terminals using SC-SP/SC-SN circuits.

MFAI Terminals A1 to A3 Input Signal Settings

Guides setting input signal types (voltage/current) for MFAI terminals A1-A3.

MFAI Terminal A3 for PTC Input Configuration

Explains how to configure terminal A3 for PTC input for motor overload protection.

MFAO Terminals FM, AM Output Signal Setup

How to set voltage or current output signals for MFAO terminals FM and AM.

Drive Control, Duty Modes, and Programming

Selecting the Appropriate Control Method

Helps choose the most suitable control method (V/f, OLV) for the application.

Drive Duty Modes (HD/ND)

Explains Heavy Duty (HD) and Normal Duty (ND) modes and their applications.

Auto-Tuning Procedure and Modes

Describes the process and importance of auto-tuning for motor parameter optimization.

Important Drive Parameters Reference

Lists important drive parameters with their descriptions and availability by control method.

Drive Parameters - Control and Operation

Continues the list of important drive parameters for control and operation.

Drive Parameters - Input/Output Settings

Lists key parameters for motor control, input/output selection, and settings.

Drive Parameters - Motor Protection Settings

Lists parameters for motor overload protection and time settings.

UL Standards

UL Compliance Area of Use and Temperature

Specifies the environmental conditions and location requirements for UL compliance.

UL Wire Gauges and Torque Requirements

Refers to recommended wire gauges and torques for UL compliance.

UL Closed-Loop Crimp Terminals

Specifies UL-approved closed-loop crimp terminals and tubing for compliant wiring.

UL Branch Circuit Protection Recommendations

Recommends specific fuses for branch circuit protection to meet UL standards.

Recommended Fuses for 600 V Class

Lists recommended semiconductor fuses for 600 V class applications.

Control Circuit Low Voltage Wiring Standards

Specifies wiring requirements for control circuit terminals according to NEC/CEC standards.

Motor Overload and Overheat Protection Setup

Explains how to enable and configure motor overload and overheat protection functions.

E2-01: Motor Rated Current (FLA) Setting

Describes how to set the motor rated current for protection and control functions.

L1-01: Motor Overload Protection Configuration

Details the motor overload protection settings and enabling/disabling.

Variable Torque Motor Characteristics

Explains load tolerance, cooling capability, and overload characteristics for variable torque motors.

L1-02: Motor Overload Protection Time Setting

Sets the operation time for the electronic thermal protector to prevent motor damage.

L1-03: Motor Thermistor Overheat Alarm

Configures drive operation when PTC input detects overheat alarm.

L1-04: Motor Thermistor Overheat Fault

Configures drive operation when PTC input detects overheat fault.

China RoHS Compliance

Hazardous Substances Content Details

Table detailing hazardous substance content in product parts.

Safe Disable Input

Safe Disable Function Specifications

Lists specifications and compliance requirements for the Safe Disable function.

Safe Disable Circuit and EDM Function

Explains the safe disable circuit, its channels, and the EDM function for monitoring.

Enabling/Disabling Drive Output (Safe Torque Off)

Describes how to enable and disable the drive output using the Safe Torque Off function.

Safety Monitor Output and Keypad Display

Relates input status, monitor output, and keypad/LED display for safety status.

Validating the Safe Disable Function Operation

Steps to test and validate the correct operation of the Safe Disable function.

Disposal Instructions

Product Disposal Guidelines

Guidelines for correctly disposing of the drive, battery, and microSD card.

Maintenance

Routine Drive Maintenance Procedures

Provides information on recommended maintenance procedures and frequency.

Troubleshooting

Fault Identification and Reset Procedure

Steps to reset faults and alarms after identifying and removing the cause.

Drive Faults and Their Solutions

Lists common drive faults, their causes, and possible solutions.

Drive Faults and Solutions (Continued)

Continues the list of drive faults, causes, and solutions for various error codes.

Drive Faults and Solutions (Continued)

Lists faults related to motor issues, wiring, and hardware failures with their remedies.

Drive Faults and Solutions (Continued)

Details faults related to option cards, communication errors, and external faults.

Drive Faults and Solutions (Continued)

Lists faults for heatsink/motor overheat, overload, and parameter settings.

Drive Faults and Solutions (Continued)

Lists faults related to drive overload, V/f pattern mismatch, and motor qualities.

Drive Faults and Solutions (Continued)

Lists faults for overtorque, overspeed, overvoltage, and keypad connection issues.

Drive Faults and Solutions (Continued)

Lists faults for PLC, input phase loss, encoder issues, and safety circuit faults.

Minor Faults and Alarms Overview

Lists minor faults and alarms with their causes and solutions.

Minor Faults and Alarms (Continued)

Continues listing minor faults and alarms, including communication and external faults.

Minor Faults and Alarms (Continued)

Lists minor faults like power supply issues, PID feedback errors, and current alarms.

Minor Faults and Alarms (Continued)

Lists minor faults for overheat, overtorque, overspeed, and communication tests.

Parameter Setting Errors and Resolution

Explains errors arising from incorrect or conflicting parameter settings.

Parameter Setting Errors (Continued)

Continues detailing parameter errors related to input selection, control method, and PID settings.

Auto-Tuning Errors and Troubleshooting

Lists errors encountered during the Auto-Tuning process and their resolutions.

Auto-Tuning Errors (Continued)

Details specific Auto-Tuning errors (Endx, Erx) and how to fix them.

Backup Function Operation and Errors

Explains modes for backup functions and lists runtime errors.

Backup Function Runtime Errors

Lists error codes for backup function failures and their causes/solutions.

Backup Function Runtime Errors (Continued)

Continues listing runtime errors for backup functions, including parameter mismatches.

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