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YASKAWA G7 Series User Manual

YASKAWA G7 Series
456 pages
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Table of Contents

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Do you have a question about the YASKAWA G7 Series and is the answer not in the manual?

YASKAWA G7 Series Specifications

General IconGeneral
SeriesG7
Frequency50/60 Hz
Output VoltageMatches Input Voltage
Control MethodV/f Control
Overload Capacity150% for 60 seconds
Protection FeaturesOvercurrent, Overvoltage, Undervoltage, Overheating, Short Circuit
CommunicationRS-485, Modbus, DeviceNet, Profibus, Ethernet
SafetySafe Torque Off (STO)
Operating Temperature-10°C to 50°C
Humidity5% to 95% (non-condensing)
Cooling MethodFan Cooled
Enclosure RatingIP20
Storage Temperature-20°C to 65°C

Summary

Handling Drives

Confirmations upon Delivery

Checks to perform immediately upon delivery: verify model, inspect for damage, check component tightness.

Exterior and Mounting Dimensions

Provides exterior diagrams and dimensions for Open Chassis (IP00) and Enclosed Wall-mounted (IP20, NEMA 1) Drives.

Checking and Controlling the Installation Site

Guidelines for selecting an installation site, controlling ambient temperature, and protecting the Drive from foreign matter.

Installation Orientation and Space

Details the required installation space horizontally and vertically for optimal heat dissipation and proper installation.

Removing and Attaching the Terminal Cover

Procedure for removing and attaching the terminal cover to wire cables to control and main circuit terminals.

Removing/Attaching the Digital Operator and Front Cover

Explains methods for removing and attaching the Digital Operator and Front Cover for accessing internal components.

Wiring

Connection Diagram

Provides a detailed connection diagram of the Drive, illustrating main circuits, control circuit terminals, and digital operator connections.

Terminal Block Configuration

Shows the terminal arrangement for 200-240 V Class Drives, detailing the layout of main and control circuit terminals.

Wiring Main Circuit Terminals

Details applicable wire sizes, connectors, terminal functions, and configurations for wiring main circuit terminals.

Wiring Control Circuit Terminals

Covers wire sizes, connectors, terminal functions, and wiring precautions for control circuit terminals.

Installing and Wiring Option Cards

Provides models, specifications, and mounting instructions for installing and wiring optional cards like PG Speed Control and Communications Cards.

Digital Operator and Modes

Digital Operator

Explains the Digital Operator's use for programming, operating, monitoring, and copying parameters, detailing display elements and keys.

Modes

Describes the Drive's five modes: Drive, Quick Programming, Advanced Programming, Verify, and Autotuning, with their primary functions.

Trial Operation

Trial Operation Procedure

Details the step-by-step procedure for performing trial operation of the Drive according to a flowchart.

Basic Settings

Guides setting essential user parameters like Control Method, Reference Selection, and Run Command Selection in Quick Programming mode.

Settings for the Control Methods

Explains autotuning methods based on control method, guiding settings in Quick Programming and Autotuning modes.

Autotuning

Explains the procedure to automatically set motor parameters using vector control or stationary autotuning for line-to-line resistance.

Adjustment Suggestions

Offers suggestions for adjusting parameters to resolve issues like hunting, vibration, or poor torque response encountered during trial operation.

User Parameters

User Parameter Descriptions

Explains user parameter table structure and fields like Parameter Number, Name, Description, and Control Methods.

Digital Operator Display Functions and Levels

Illustrates the Digital Operator display hierarchy and functions for modes like Drive, Quick Programming, and Advanced Programming.

User Parameter Tables

Provides detailed tables of user parameters, categorized by function, showing settings and control method applicability.

Parameter Settings by Function

Frequency Reference

Explains how to input the frequency reference via Operator, Terminals, Serial Com, Option Card, or Pulse Train.

Run Command

Explains input methods for the run command, detailing source selection and operations via Digital Operator or control circuit terminals.

Stopping Methods

Describes Drive stopping methods: Deceleration to stop, Coast to stop, DC braking stop, and Coast to stop with timer.

Acceleration and Deceleration Characteristics

Explains acceleration/deceleration times, S-curve characteristics, dwell function, and preventing motor stalling.

Speed Limit (Frequency Reference Limit Function)

Explains how to limit the motor speed by setting maximum and minimum output frequency using parameters d2-01, d2-02, and d2-03.

Improved Operating Efficiency

Explains functions for improving motor operating efficiency, including slip compensation, torque compensation, hunting prevention, and stabilizing speed.

Machine Protection

Explains functions for protecting the machine, including noise reduction, torque limiting, stall prevention, and overload/overheating protection.

Continuing Operation

Describes functions for continuing or automatically restarting Drive operation after errors, including power loss recovery and speed search.

Drive Protection

Explains functions for protecting the Drive and braking resistor, including overheating protection and pre-alarm warning levels.

Input Terminal Functions

Explains input terminal functions, setting operating methods by switching functions for multi-function contact input terminals.

Monitor Parameters

Explains analog monitor and pulse monitor parameters, including selecting analog monitor items and adjusting them using gain and bias.

Individual Functions

Explains various individual functions like MODBUS Communications, Timer Function, PID Control, Energy-saving, and Zero Servo.

Digital Operator Functions

Details Digital Operator functions: setting parameters, switching monitors, disabling keys, and copying parameters.

Options

Details available digital output cards, analog reference cards, digital reference cards, communications cards, and PG Speed Control Cards.

Troubleshooting

Protective and Diagnostic Functions

Describes alarm functions including fault, alarm, operation error, and autotuning errors with causes and corrective actions.

Fault Detection

Explains how the Drive detects faults, operates fault contacts, shuts off output, and displays fault codes on the Digital Operator.

Alarm Detection

Describes alarms that do not operate fault contacts, returning the system to original status once the cause is removed.

Operation Errors

Explains operation errors from invalid settings or contradictions, and how to identify and correct their causes.

Errors During Autotuning

Lists autotuning errors like Data Invalid, Minor Fault, STOP key, Resistance error, No-Load Current error, Rated Slip error, etc.

Troubleshooting

Provides guidance on troubleshooting Drive and motor operation issues caused by parameter settings, wiring, or other factors.

Maintenance and Inspection

Outline of Maintenance

Provides the maintenance period: within 18 months of shipping or 12 months of delivery, whichever comes first.

Daily Inspection

Lists items to check during operation: motor vibration, noise, heat, ambient temperature, output current, and cooling fan.

Periodic Inspection

Details checks during periodic maintenance, emphasizing power OFF and waiting for charge indicator to extinguish.

Periodic Maintenance of Parts

Explains periodic inspections and part replacement for optimal Drive function and longevity, covering cooling fan, capacitors, and fuses.

Cooling Fan Replacement Outline

Provides instructions for replacing the cooling fan on drives of 15 kW or less, detailing removal and mounting procedures.

Removing and Mounting the Control Circuit Terminal Card

Explains how to remove and mount the control circuit terminal card without disconnecting cables, emphasizing charge indicator status.

Specifications

Standard Drive Specifications

Lists standard Drive specifications by capacity, including model numbers, output ratings, and voltage/frequency.

Specifications of Options and Peripheral Devices

Provides specifications for available options and peripheral devices like PG cards, reference cards, communications cards, and output cards.

Appendix

Varispeed G7 Control Modes

Details the five control modes of Varispeed G7 Drives: V/f, V/f with PG, Open-loop vector 1, Flux vector, and Open-loop vector 2.

Drive Application Precautions

Provides precautions for selecting, installing, setting, and handling Drives, including reactor installation and emergency stop.

Motor Application Precautions

Offers precautions when using standard and special motors with the Drive, covering low speed ranges, installation withstand voltage, and vibration.

Conformance to UL and CE Markings

Information regarding conformance to UL and CE markings, including directives and requirements for input fuses and enclosures.

Input Fuses

Provides UL-compatible input fuse requirements for conforming to Low Voltage Directive/UL, detailing voltage, current, and fusing I2t specifications.

EMC Directive

Explains EMC Directive conformance and installation methods for ensuring machinery and installation compliance, including noise filters and DC reactors.

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