YASKAWA iQpump1000

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Simple Setup Procedure3
Table of Contents13
Preface & General Safety19
Preface20
Applicable Documentation20
Symbols20
Terms and Abbreviations20
Trademarks20
General Safety22
Supplemental Safety Information22
Safety Messages23
General Application Precautions25
Motor Application Precautions26
Drive Label Warning Example28
Warranty Information28
Receiving29
Model Number and Nameplate Check30
Nameplate30
Mechanical Installation33
Mechanical Installation34
Installation Environment34
Installation Orientation and Spacing34
Transporting the Drive36
HOA Keypad Remote Usage36
Exterior and Mounting Dimensions39
Electrical Installation73
Standard Connection Diagram74
Main Circuit Connection Diagram77
Three-Phase 200 V Class Models 2A0004 to 2A0081 Three-Phase 400 V Class Models 4A0002 to 4A0044 Three-Phase 600 V Class Models 5A0003 to 5A003277
Three-Phase 200 V Class Models 2A0110, 2A0138 Three-Phase 400 V Class Models 4A0058, 4A0072 Three-Phase 600 V Class Models 5A0041, 5A005277
Three-Phase 200 V Class Models 2A0169 to 2A021178
Three-Phase 400 V Class Models 4A0088 to 4A0139 Three-Phase 600 V Class Models 5A0062 to 5A009978
Three-Phase 200 V Class Models 2A0250 to 2A0415 Three-Phase 400 V Class Models 4A0165 to 4A0675 Three-Phase 600 V Class Models 5A0125 to 5A024278
Single-Phase Connections78
Terminal Cover79
Models 2A0004 to 2A0081, 4A0002 to 4A0044, 5A0003 to 5A0032 (IP20/NEMA Type 1 Enclosure)79
Models 2A0110 to 2A0250, 4A0208 to 4A0675, and 5A0125 to 5A0242 (Ip00/Open Type Enclosure)80
HOA Keypad and81
Removing/Reattaching the HOA Keypad81
Removing/Reattaching the81
Top Protective Cover84
Removing the Top Protective Cover84
Reattaching the Top Protective Cover84
Main Circuit Wiring85
Factory Recommended Branch Circuit Protection85
Main Circuit Terminal Functions85
Protecting Main Circuit Terminals86
Wire Gauges and Tightening Torque87
Main Circuit Terminal and Motor Wiring93
Control Circuit Wiring96
Control Circuit Terminal Block Functions96
Terminal Configuration98
Wiring the Control Circuit Terminal99
Control I/O Connections101
Sinking/Sourcing Mode Switch for Digital Inputs101
Terminals A1, A2, and A3 Input Signal Selection102
Terminal AM/FM Signal Selection103
Connect to a PC104
Start-Up Programming & Operation105
Drive Start-Up Preparation106
Start-Up Checklist106
Powering up the Drive108
Setting the Real Time Clock108
Using the HOA Keypad111
Keys and Displays111
LCD Display112
ALARM (ALM) LED Displays113
AUTO LED and HAND LED Indications113
Menu Structure for HOA Keypad115
Changing Parameter Settings or Values116
Pump Application Presets118
Parameters Set Depending on A1-03 Setting118
Parameters Displayed Depending on A1-06 Setting119
Iqpump Presets and Functions120
Iqpump Presets120
Iqpump Functions131
Basic Iqpump Setup and Application Preset Parameters149
Test Run with no Load171
Load Operation Test Run171
Test Run with Load Connected172
Test Run with the Load Connected172
Troubleshooting173
Drive Alarms, Faults, Errors, and Messages174
Types of Alarms, Faults, and Errors174
Fault Detection175
Fault Displays, Causes, and Possible Solutions175
Alarm Detection193
Alarm Codes, Causes, and Possible Solutions193
Operator Programming Errors203
Operator Programming Error Codes, Causes, and Possible Solutions203
Auto-Tuning Fault Detection207
Auto-Tuning Codes, Causes, and Possible Solutions207
Copy Function Related Displays211
Tasks, Errors, and Troubleshooting211
HOA Keypad Display Messages213
Fault Reset Methods213
Auto-Tuning215
Types of Auto-Tuning215
Auto-Tuning Interruption and Fault Codes216
Auto-Tuning Operation Example216
Periodic Inspection & Maintenance219
Inspection220
Recommended Periodic Inspection220
Periodic Maintenance222
Replacement Parts222
Drive Replacement224
Replacing the Drive224
Peripheral Devices & Options227
Option Card Installation228
Prior to Installing the Option228
Communication Option Installation Example229
Specifications233
A.1 Power Ratings234
Three-Phase 200 V Class Drive Models 2A0004 to 2A0030234
Three-Phase 200 V Class Drive Models 2A0040 to 2A0211235
Three-Phase 200 V Class Drive Models 2A0250 to 2A0415236
Three-Phase 400 V Class Drive Models 4A0002 to 4A0031237
Three-Phase 400 V Class Drive Models 4A0038 to 4A0165238
Three-Phase 400 V Class Drive Models 4A0208 to 4A0675239
Three-Phase 600 V Class Drive Models 5A0003 to 5A0032240
Three-Phase 600 V Class Drive Models 5A0041 to 5A0099241
Three-Phase 600 V Class Drive Models 5A0125 to 5A0242242
A.2 Drive Specifications243
A.3 Drive Watt Loss Data245
A.4 Drive Derating Data247
Single-Phase Derating247
Temperature Derating252
Altitude Derating253
Parameter List255
B.1 A: Initialization Parameters256
A1: Initialization256
A2: User Parameters257
B.2 B: Application258
B1: Operation Mode Selection258
B2: DC Injection Braking and Short Circuit Braking258
B3: Speed Search259
B4: Timer Function260
B5: PID Control260
B6: Dwell Function262
B8: Energy Saving262
B.3 C: Tuning263
C1: Acceleration and Deceleration Times263
C2: S-Curve Characteristics263
C3: Slip Compensation264
C4: Torque Compensation264
C6: Carrier Frequency265
B.4 D: References266
D1: Frequency Reference266
D2: Frequency Upper/Lower Limits267
D3: Jump Frequency267
D4: Frequency Reference Hold and Up/Down 2 Function268
B.5 E: Motor Parameters269
E1: V/F Pattern269
E2: Motor 1 Parameters270
B.6 F: Options272
F4: Analog Monitor Card (AO-A3)272
F5: Digital Output Card (DO-A3)272
F6, F7: Communication Option Card273
B.7 H Parameters: Multi-Function Terminals276
H1: Multi-Function Digital Inputs276
H2: Multi-Function Digital Outputs280
H3: Multi-Function Analog Inputs284
H4: Analog Outputs286
H5: Memobus/Modbus Serial Communication287
H6: Pulse Train Input288
B.8 L: Protection Function289
L1: Motor Protection289
L2: Momentary Power Loss Ride-Thru289
L3: Stall Prevention290
L4: Speed Detection292
L5: Fault Restart292
L6: Torque Detection293
L7: Torque Limit294
L8: Drive Protection294
B.9 N: Special Adjustment296
N1: Hunting Prevention296
N2: Speed Feedback Detection Control (AFR) Tuning296
N3: High Slip Braking (HSB) and Overexcitation Braking296
N6: Online Tuning297
B.10 O: Operator-Related Settings298
O1: HOA Keypad Display Selection298
O2: HOA Keypad Keypad Functions299
O3: Copy Function300
O4: Maintenance Monitor Settings300
B.11 P: Pump Parameters301
P1: Pump Basic301
P2: Pump Protection303
P3: Contactor Multiplexing304
P4: Pump Advanced307
P5: Pump HAND Mode308
P6: Flow Meter Setup309
P7: Anti-Jam311
P9: Network Options311
Q: PID Controller Parameters316
Q1: Preset Setpoint316
Q2: Geothermal Mode Setup316
Q3: Output Current Limit317
Q4: Water Level Control317
Q5: Suction Pressure Control318
B.13 S: Special Application320
S1: Dynamic Noise Control Function320
S2: Programmable Run Timers320
S3: Secondary PI (PI2) Control322
S6: Protection324
B.14 T: Motor Tuning325
T1: Induction Motor Auto-Tuning325
B.15 U: Monitors326
U1: Operation Status Monitors326
U2: Fault Trace328
U3: Fault History329
U4: Maintenance Monitors331
U5: PID Monitors333
U6: Operation Status Monitors334
U7: CASE Monitors334
U9: Operation Status Monitors334
Standards Compliance335
European Standards336
CE Low Voltage Directive Compliance336
EMC Guidelines Compliance338
C.2 UL and CSA Standards343
UL Standards Compliance343
CSA Standards Compliance349
Drive Motor Overload Protection349
Precautionary Notes on External Heatsink (Ip00/Open Type Enclosure)351

YASKAWA iQpump1000 - Page 355

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