YASKAWA Motoman ArcWorld IV-6200 XHD DR2C - Default Chapter; Table of Contents

MOTO MAN i ArcWorld IV-6200 XHD DR2C System Manual
TABLE OF CONTENTS
Section
Page
LIST OF FIGURES...........................................................................................................................iv
LIST OF TABLES .............................................................................................................................v
1 INTRODUCTION
1.1 About this Document .................................................................................................... 1-1
1.2 System Overview ..........................................................................................................1-2
1.2.1 System Layout ................................................................................................1-3
1.2.2 Major Components ......................................................................................... 1-3
1.2.3 Optional Equipment ........................................................................................ 1-3
1.3 Reference to Other Documentation................................................................................ 1-4
1.4 Customer Service Information ......................................................................................1-4
2 SAFETY
2.1 Introduction .................................................................................................................. 2-1
2.2 Standard Conventions ..................................................................................................2-2
2.3 General Safeguarding Tips............................................................................................ 2-3
2.4 Mechanical Safety Devices ...........................................................................................2-3
2.5 Installation Safety .........................................................................................................2-4
2.6 Programming Safety ..................................................................................................... 2-4
2.7 Operation Safety ...........................................................................................................2-5
2.8 Maintenance Safety....................................................................................................... 2-6
3 EQUIPMENT DESCRIPTION
3.1 UP-series Robot Description ........................................................................................3-1
3.2 DR2C XRC 2001 Controllers – R1 and R2.................................................................... 3-1
3.2.1 Top-Mount External Axis Cabinet ................................................................... 3-2
3.2.2 Playback Panel ............................................................................................... 3-3
3.2.3 Programming Pendant .................................................................................... 3-4
3.2.4 Brake Release ................................................................................................. 3-7
3.3 Operator Station............................................................................................................ 3-7
3.4 MRM2-750 S3X Positioner ..........................................................................................3-9
3.4.1 Welding Ground System ............................................................................... 3-10
3.4.2 Locking Pins ................................................................................................. 3-10
3.4.3 Arc Shield ..................................................................................................... 3-10
3.5 Welding Equipment ....................................................................................................3-11
3.5.1 Wire Feeder .................................................................................................. 3-11
3.5.2 GMAW Torch ................................................................................................ 3-11
3.5.3 Torch Mount ................................................................................................. 3-11
3.5.4 Power Sources .............................................................................................. 3-12
3.6 Safety Features ...........................................................................................................3-13
3.6.1 Service Disconnect Switches ........................................................................ 3-13
3.6.2 Arc Screens .................................................................................................. 3-14
3.6.3 Fencing ......................................................................................................... 3-14