ABB UniGear Digital

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UniGear Family

UniGear Digital

Engineering Guide

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Table of Contents5
Introduction13
This Manual13
Intended Users13
Unigear Digital14
Figure 1: Unigear Digital and Its Key Components14
Sensors15
Table 1: Sensor Product Portfolio for Unigear Digital15
Current Sensors16
Figure 2: Current Sensor KECA 80 C104 / KECA 80 C16516
Figure 3: Current Sensor KECA 80 C184 / KECA 80 C21617
Figure 4: Current Sensor KECA 250 B118
Voltage Sensors19
Figure 5: Voltage Sensor KEVA 17.5 B2019
Figure 6: Voltage Sensor KEVA 24 B2020
Figure 7: Coupler Adapter AR5 Utilized with Relion21
Figure 8: Connector Pins Assignment of a Current Sensor Plug22
Figure 9: Connector Pins Assignment of a Voltage Sensor Plug22
Protection Relays23
Table 2: Protection Relay Key Functionality Overview for Unigear Digital23
Figure 10: Functionality Overview of REF615 Standard Configuration G24
Figure 11: Functionality Overview of REF615 Standard Configuration L25
Figure 12: Functionality Overview of REM615 Standard Configuration D26
Figure 13: Functionality Overview of RED615 Standard Configuration E27
Figure 14: Functionality Overview of REF620 Standard Configuration B28
Figure 15: Functionality Overview of REM620 Standard Configuration B29
Figure 16: Protection and Control REX64030
Figure 17: Overview of RIO600 Connection31
Figure 18: RIO600 Communicating Analog Signals for the Panel Meters31
Figure 19: ESSAILEC ® RJ45 Test Block32
Figure 20: Low Voltage Compartment Door with ESSAILEC ® RJ45 Test Blocks32
Figure 21: the Testing (Only One Phase Is Shown)32
Iec 6185033
Figure 22: Switchgear with Sensor Measurement33
Figure 23: Switchgear with Sensor Measurement and Process Bus Application of Voltage Sharing and Synchrocheck34
Switchgear Type Overview35
Figure 24: Unigear ZS1 Digital (17.5 Kv, 4 000 A, 50 Ka)35
Table 3: Overview of Unigear Digital in Unigear Switchgear Family35
Figure 25: Unigear ZS1 Digital (24 Kv, 3 150 A, 31.5 Ka)36
Figure 26: Unigear 550 Digital (12 Kv, 1 250 A, 31.5 Ka)36
Figure 27: Unigear 500R Digital (17.5 Kv, 2 000 A, 31.5 Ka)37
Figure 28: Unigear MCC Digital (12 Kv, 400 A, 50 Ka)37
Engineering38
Sensors38
Current Sensors38
Figure 29: Example of a Current Sensor Label38
Figure 30: Example of Setting the Correction Factors for Current Sensor in PCM60038
Figure 31: Single Line Diagram39
Figure 32: Example of Setting Values for Current Sensor in PCM60040
Figure 33: Example of Parameter Setting for PHIPTOC1 Start Value in PCM60040
Figure 34: Current Sensor with Unique Physical Polarity41
Table 4: Maximum Current Start and Protection Setting Values41
Figure 35: Polarity Setting for Current Sensors in Incoming Feeder42
Figure 36: Example of Polarity Setting for Current Sensor in PCM60042
Voltage Sensors43
Figure 37: Example of a Voltage Sensor Label43
Figure 38: Example of Setting the Correction Factors for Voltage Sensor in PCM60043
Figure 39: Single Line Diagram44
Figure 40: Example of Setting Values for Voltage Sensor in PCM60044
Documentation45
Figure 41: Example of a Network Overview Diagram45
Figure 42: Example of a Logic Diagram for Interconnection between Panels45
Figure 43: Example of a Sampled Measured Value Diagram46
Station Bus (GOOSE)47
Figure 44: Creating a New GOOSE Data Set and Its Entries48
Figure 45: GOOSE Control Block Properties48
Figure 46: GOOSE Control Block Editor (1- Receiver #1, 2- Receiver #2, 3 - Sender)50
Figure 47: Selecting Show IED Capabilities Tab50
Figure 48: Editing 615 Series Capabilities51
Figure 49: Creating a New GOOSE Data Set and Its Entries51
Figure 50: Naming a GOOSE Control Block52
Figure 51: GCB Client52
Figure 52: Adding a GOOSERCV Function Block in the Application Configuration Tool53
Figure 53: Creating GOOSERCV Block Connection to a New Variable53
Figure 54: Signal Matrix53
Process Bus (SMV)54
Figure 55: Example of Process Bus Application of Voltage Sharing and Synchro-Check54
Figure 56: Example of Process Bus Application of Voltage Sharing Redundancy and Synchro Check54
Figure 57: Adding a SMSENDER Block in the Application Configuration Tool55
Figure 58: Adding a ULTVTR1 Block in the Application Configuration Tool55
Figure 59: Time Parameter Setting Dialog in PCM60056
Figure 60: Configuring the SMV Senders and Receivers57
Figure 61: Changing the Sampled Measured Value Control Block Attributes58
Figure 62: Selecting Show IED Capabilities Tab59
Figure 63: Editing 615 Series Capabilities60
Figure 64: Sampled Value Control Block60
Figure 65: Connecting the SMV Senders and Receivers60
Figure 66: Receiving All Phase Voltages and Residual Voltage Using SMV61
Figure 67: Receiving Line Voltage for Synchrocheck Functionality Using SMV61
Figure 68: Application Configuration Tool Logic Examples for the SMV Fail Save Operation62
Figure 69: SMV Max Delay Setting in PCM60063
Table 5: Topology-Dependent SMV Max Delay Setting63
Ethernet64
Requirements64
Technology65
Figure 70: FTP Patch Cable Terminated with RJ-45 Connectors65
Figure 71: Fiber Optic Patch Cable Terminated with LC Connectors65
Figure 72: LC Connectors66
Figure 73: Communication Module with Single Ethernet Connector66
Figure 74: Communication Modules with Multiple Ethernet Connectors67
Table 6: Recommended Managed Ethernet Switches Overview for Unigear Digital68
Figure 75: Example of Managed Ethernet Switches from AFS Family69
Figure 76: 1 - Fast Ethernet Fiber Optic SFP Module, 2 - Gigabit Ethernet Fiber Optic SFP Module69
Figure 77: Installed SFP Module in Managed Ethernet Switch AFS67769
Figure 78: Example of Satellite Controlled Clock from Tekron with Optional Accessories70
Figure 79: Example of Satellite Controlled Clock from Meinberg71
Figure 80: Low Voltage Compartment of Unigear Panel71
Topologies72
Figure 81: RSTP Ring Redundant Structure72
Figure 82: MRP / E-MRP Ring Redundant Structure73
Figure 83: Single Network Using RSTP / E-MRP73
Figure 84: PRP Networks Using RSTP / E-MRP74
Figure 85: HSR Network75
Figure 86: HSR Network with Redboxes75
Figure 87: Combined PRP and HSR Networks76
Table 7: Comparison of Network Topologies77
Ethernet Traffic Estimation78
Naming Convention to Identify Protection Relays79
IP Address Allocation79
Time Synchronization80
Figure 88: Example of an Allocation of Device IP Addresses80
Figure 89: Example of IEEE 1588-Time Synchronization Via the Ethernet Network80
Table 8: C37.238 Power Profile Key Parameters81
Figure 90: IEEE 1588 Time Synchronization Scheme for HSR-PRP Networks82
Figure 91: IEEE 1588 Time Synchronization Scheme for PRP Networks82
Traffic Segregation83
Figure 92: Example of Traffic Segregation Via Building Virtual Lans83
Figure 93: Virtual Lans Allocation in PRP-RSTP Networks83
Figure 94: Virtual Lans Allocation in HSR-PRP Networks84
Protection Relays85
Figure 95: Communication Parameter Setting Dialog85
Figure 96: Adding RCHLCCH and SCHLCCH Blocks in the Application Configuration Tool86
Figure 97: Status of Ethernet Rear Port Displayed Via ITT SA Explorer (on Top and on Bottom)87
Managed Ethernet Switches88
Figure 98: AFS Switch Screen88
Figure 99: Login Window88
Figure 100: Network Parameters Dialog89
Figure 101: Port Configuration Dialog89
Figure 102: Load/Save Dialog90
Figure 103: PTP Global Dialog91
Figure 104: PTP Version 2 (Transparent Clock) Global Dialog91
Figure 105: PTP Version 2 (Transparent Clock) Port Dialog92
Figure 106: Switching Global Dialog in Afs67X (on Top) and Afs66X (on Bottom)93
Figure 107: VLAN Global Dialog in Afs67X94
Figure 108: VLAN Static Dialog94
Figure 109: VLAN Port Dialog95
Figure 110: Spanning Tree Global Dialog96
Figure 111: Spanning Tree Ports Dialog96
Figure 112: E-MRP Ring Redundancy Dialog97
Figure 113: Example of AFS660 Front View98
Figure 114: Switching Global Dialog98
Figure 115: PRP Configuration Dialog99
Figure 116: HSR Configuration Dialog100
Figure 117 : IEC61850-MMS Configuration Dialog100
Satellite Controlled Clock101
Figure 118: Tekron Clock Configuration Tool101
Figure 119: Basic Setting Dialog102
Figure 120: PTP Setting Dialog102
Figure 121: Port Configuration Dialog103
Figure 122: PTP Setting Dialog103
Figure 123: PTP Global Settings Dialog104
Figure 124: PTP Network Settings Dialog105

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