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ahlmann
Compact Loader
AS 210
ahlmann AS 210 User Manual
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Abschaltdruck 140 bar
Einschaltdruck 120 bar
S200
Fahrt-
richtung
Y1/B2/braun
X1/A2/schwarz
X2/A3/grün
Y2/B3/grau
Y3/B1/rot
X3/A1/blau
G3/4
A3
G3/4
B3
G3/4
A2
G3/4
B2
G3/4
A1
G3/4
B1
G1/2
G1/2
G3/8
G3/8
G1/2
G1/2
G3/8
G3/8
G3/8
G3/8
G3/4
G3/4
G3/4
G3/4
G3/4
G3/4
G3/4
G3/4
G1/2
B1
G1/2
A1
G1/2
G1/2
G1/2
300
300
T3
T1
P
180 bar
20 bar
3 bar
50 bar
T
P
F
1,0 l
1,0 l
p = 50 bar
230 bar
230 bar
220 bar
T2
G
1
P
1
G3/4
G3/4
PL1
G3/4
T1
G1/4
G1/4
G1/4
G1/4
G1/4
G1/4
35b
35b
150 bar
P
P
A
B
G1/2
G1/2
G1/2
G1/2
A2
B2
A1
B1
240
B
P
A
T
G3/8
G3/8
G3/8
G3/8
TZ
L
Z
R
S
LR
240
240
G1/2
G1/2
200
LR
G1/2
G1/2
PT
LS
G1/4
140
G1/2
G3/4
G1/4
LS
P
G3/4
CF
E
F
X
G1/4
G1/4
G1/4
G1/4
G1/4
G1/4
PT
AB
TP
G1/4
G1/4
G1/4
G1/4
S
100 bar
MA
1/4
A
P
AB
R
G3/4
G3/4
2 bar
2,5 bar
S2
S1
E1
J1
3 bar
0,04 bar
0,5 bar
100 muem.
10 muem.
40 muem.
130 muem.
10 muem.
14 cm
3
/U
SP
X
X
X
X
X
X
X
G
T1
U
B
A
T2
PP
SS
YP
ba
R
T2
125 cm
3
/U
X1
X2
G
A
P = 450 bar
33-36 bar
P=480±10bar
P=480±10bar
25,7 cm
3
/U
51 cm
3
/U
27 cm
3
/U
MA
Fs
S
MH
B
M B
Fe
Fa1
P S
Y50
Y6
DS3
DS4
Y7
DS6
Y10
Y12
Y11
Y5
Y3
Y63
Y64
DS1
Y14
Y2
Y1
DS2
MF
B
A
PT
X5
T1
Fa
M1
10.2.1
-
04.2004
Hydraulic diagram AS 210 (bolt lock) "20 km/h" variant
Gauge part
Optional equipment
90
92
Table of Contents
Default Chapter
4
Table of Contents
4
1 Fundamental Safety Instructions
8
Warnings and Symbols
8
Proper Use of the Loader
8
Organisational Measures
8
Selection of Personnel and Necessary Qualifications
9
Safety Information for Certain Operating Phases
10
Normal Operation
10
Special Work Regarding the Use of the Machine and Elimination of Defects During Work; Disposal
13
Instructions Regarding Special Categories of Danger
15
Electrical Energy
15
Hydraulics
16
Noise
16
Oil, Grease and Other Chemical Substances
17
Gas, Dust, Steam, Smoke
17
Transport and Towing; Recommissioning
17
Safety Information for the Contractor or the Contractor's Authorised Personnel
18
Organizational Measures
18
Selection of Personnel and Necessary Qualifications; Basic Responsibilities
18
2 Signs
19
3 Protection against Theft
22
Identifying Features on the Loader
23
Parking the Loader
23
Transponder for Drive-Away Interlock
24
4 Description
25
Overview
26
Swivel Unit and Axle Support
27
Floating Position
27
Bucket Position Indicator
27
Lifting Device Suspension(Option)
27
Fan Reversal (Option)
28
Wheel Change
28
Controls
30
Fuses
32
5 Operation
33
Checks before Start-Up
34
Commissioning
34
Starting the Diesel Engine
34
Winter Operation
35
Fuel
35
Engine Oil Change
36
Changing Oil in the Hydraulic System
36
Anti-Freezing Agent for the Windshield Washer System
36
Driving the Loader on Public Roads
36
Carrying a Bucket
37
Working with the Loader
38
Heater and Ventilation System
39
Set the Air Flow
39
Switching on the Heater
39
Decommissioning the Loader
40
Parking the Loader
40
Switching off the Diesel Engine
40
Switching off the Heater and Ventilation System
40
Leaving the Loader
40
Adjusting the Driver's Seat
41
Isri Seat
41
Grammer Seat
41
Switching the Steering Type
43
6 Attachments
44
Mounting and Dismounting Attachments Without Hydraulic Connections to Loaders with Bolt Locks (Standard Equipment)
45
Standard/Lightweight Bucket
45
Mounting and Dismounting Attachments Without Hydraulic Connections to Loaders with Claw Locks (Optional Equipment)
46
Standard/Lightweight Bucket
46
Fork-Lift Attachment
47
Mounting and Dismounting Attachments with Hydraulic Connections to Loaders with Claw Locks (Optional Equipment)
47
Multi-Purpose Bucket
47
Front-End Excavator
50
Shovel Replacement
50
Grab Bucket
51
Use of Additional Attachments
52
7 Rescue, Towing, Lashing, Lifting by Crane Rescue, Towing, Lashing
54
Rescue/Towing of the Swivel Shovel Loader if the Engine or Drive Has Failed
54
Towing the Swivel Shovel Loader if the Engine Has Failed
54
Towing the Swivel Shovel Loader if the Drive Has Failed
57
Lifting by Crane
59
8 Maintenance
60
Notes Regarding Maintenance
62
Maintenance Work
63
Engine Oil Level Check
63
Coolant Level Check
63
Oil Level Check for Axles
63
Rear Axle
63
Planetary Gear
64
Front Axle
64
Oil Level Check (Distribution Gear)
64
Oil Level Check of the Hydraulic Oil Reservoir
65
Oil Change, Engine
65
Oil Change, Axles
65
Rear Axle
65
Planetary Gear
66
Front Axle
66
Oil Change, Distribution Gear
67
Oil Change, Hydraulic System
67
Replacing the Suction / Return Flow Filter Cartridge
68
Maintaining/Replacing the Air Filter
69
Replacing the Safety Cartridge
70
Replacing the Fuel Filter
70
Replacing the Starter Batteries
70
Cleaning the Cooler
71
Maintaining/Replacing the Fresh Air Filter
71
Checking/Adjusting the Service/Spring Parking Brake
71
Lubrication Points
72
Rear Axle
72
Rear Axle Pivot Bolts
72
Front Axle
73
Rear Cardan Shaft
73
Front Cardan Shaft
74
Ball Bearing Ring
74
Bucket Assembly
75
Engine Flaps
76
Multi-Purpose Bucket
76
9 Faults, Causes and Remedies
78
10 Diagrams
81
Electric Wiring Diagram
86
Hydraulic Diagram
90
AS 210 Hydraulic Diagram (Bolt Lock), "20 Km/H" Model
90
AS 210 Hydraulic Diagram (Bolt Lock), "35 Km/H" Model
95
AS 210 Hydraulic Diagram (Claw Lock), "20 Km/H" Model
96
AS 210 Hydraulic Diagram (Claw Lock), "35 Km/H" Model
97
11 Technical Data (Loader)
98
Loader
99
Engine
99
Starter
99
Alternator
99
Hydrostatic Drive Motor
99
Axle Loads
100
Tyres
100
Steering System
100
Brake System
100
Electrical System
100
Hydraulic System
100
Working Hydraulics
100
Swivel Unit Hydraulics
100
Support System
101
Fuel Supply System
101
Heater and Ventilation System (Driver's Cabin)
101
Suction / Return Flow Filter (Hydraulics)
101
Electric Contamination Indicator
101
Oil Cooler (Hydrostatic)
101
Noise Emission
101
12 Technical Data (Attachments)
102
Loaders with Bolt Locks (Kat. V)
103
Buckets
103
Fork-Lift Attachment
105
Lifting Hook
105
Front-End Excavator
107
Grab Bucket
107
Loaders with Claw Locks (Kat. IV)
109
Buckets
109
Fork-Lift Attachment
111
Lifting Hook
111
Front-End Excavator
113
Grab Bucket
113
13 Additional Options, Modifications, Notes on Inspection for Loaders Additional Options
116
Modifications
116
4
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ahlmann AS 210 Specifications
General
Brand
ahlmann
Model
AS 210
Category
Compact Loader
Language
English
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