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ahlmann
Compact Loader
AL 65
ahlmann AL 65 User Manual
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Ahlmann Baumaschinen GmbH
D-24782 Büdelsdorf
Telefon 04331/351-325
Am Friedrichsbrunnen 2
Telefax
04331/351404
Ahlmann Baumaschinen GmbH
D-24782 Büdelsdorf
Telefon 04331/351-325
Am Friedrichsbrunnen 2
Telefax 04331/351404
AL 65/75/95
AL 65/75/95
1004319A
OPERA
TING INSTRUCTIONS
ARTICULA
TED-LOADER
GB
1004319A
GB
OPERA
TING INSTRUCTIONS
ARTICULA
TED-LOADER
2
Table of Contents
Default Chapter
4
Table of Contents
4
1 Fundamental Safety Instructions
9
Warnings and Symbols
9
Use of the Loader as Authorized
9
Organizational Measures
10
Selection of Personnel and Necessary Qualification
12
Safety Information for Certain Operating Phases
13
Normal Operation
13
Instructions Regarding Special Categories
22
Electrical Energy
22
Hydraulic Systems
24
Noise
24
Oil, Grease and Other Chemical Substances
25
Gas, Dust, Steam, Smoke
25
Transport and Towing; Restart
26
Safety Information for the Contractor or the Contractor's Authorized Personnel
27
Organizational Measures
27
Additional Duties
27
2 Signs
29
Warning and Information Signs
30
Fuses
31
Symbols
32
3 Technical Data
38
Machine
39
Engine
39
Starter
39
Alternator
39
Hydrostatic Traction Drive
39
Axle Loads
40
Tires
40
Steering System
40
Brake System
40
Electrical System
40
Hydraulic System
41
Fuel Supply System
41
Heating and Ventilation System
41
Return-Flow Suction Filter
41
Electrical Contamination Indicator
41
Oil Cooler with Temperature-Controlled Fan
41
Machine
42
Engine
42
Starter
42
Alternator
42
Hydrostatic Traction Drive
42
Axle Loads
43
Tires
43
Steering System
43
Brake System
43
Electrical System
43
Hydraulic System
44
Fuel Supply System
44
Heating and Ventilation System
44
Return-Flow Suction Filter
44
Electrical Contamination Indicator
44
Oil Cooler with Temperature-Controlled Fan
44
Machine
45
Engine
45
Starter
45
Alternator
45
Hydrostatic Traction Drive
45
Axle Loads
46
Tires
46
Steering System
46
Brake System
46
Electrical System
46
Hydraulic System
47
Heating and Ventilation System
47
Return-Flow Suction Filter
47
Electrical Contamination Indicator
47
Oil Cooler with Temperature-Controlled Fan
47
Attachments al
48
Buckets
48
Fork-Lift Attachment
50
Lifting Hook
50
Attachments al 75
52
Buckets
52
Fork-Lift Attachment
54
Lifting Hook
54
4 Description
60
Overview
61
Loader
62
Changing a Wheel
68
Controls
70
Instrument Panel
71
5 Operation
72
Checks before Start-Up
73
Starting up
73
Starting the Diesel Engine
73
Winter Operation
74
Fuel
74
Changing the Engine Oil
75
Changing the Oil in the Hydraulic System
75
Anti-Freezing Agent for the Windshield Washer System
76
Driving the Loader on Public Roads
76
Working with the Loader
78
Heating and Ventilation System
80
Adjusting the Amount of Air
80
Switching on the Heater
80
Stopping Loader Operation
81
Parking the Loader
81
Switching off the Diesel Engine
81
Switching off the Heating and Ventilation System
82
Leaving the Loader
82
Adjusting the Operator's Seat
82
6 Attachments
83
Mounting and Dismounting Attachments Without Hydraulic Connections
84
Standard/Lightweight Bucket
84
Fork-Lift Attachment
85
Lifting Hook
86
Mounting and Dismounting Attachments with a Hydraulic Connection
87
Multi-Purpose Bucket
87
Using Other Attachments
90
7 Rescue, Towing, Lashing, Lifting by Crane
91
Rescue, Towing, Lashing
91
Rescue/Towing of the Articulated Loader if the Engine or Drive Has Failed
92
Towing the Articulated Loader if the Engine Has Failed
93
Towing the Articulated Loader if the Drive Has Failed
96
Lifting by Crane
98
8 Maintenance (Maintenance Plan)
100
Notes Regarding Maintenance
102
Maintenance Work
103
Checking the Engine Oil Level
103
Changing the Engine Oil
103
Replacing the Fuel Prefilter
103
Replacing the Safety Cartridge
106
Checking the Oil Level in the Front Axle
106
Changing the Oil in the Front Axle
107
Checking the Oil Level in the Rear Axle
108
Slow Loader " 20 Km/H
108
Fast Loader " 30 Km/H
108
Changing the Oil in the Rear Axle
109
Slow Loader " 20 Km/H
109
Rear Axle of the Fast Loader " 30 Km/H
110
Checking the Oil Level in the Planetary Gear
112
Changing the Oil in the Planetary Gear
112
Changing the Oil in the Hydraulic System
113
Replacing the Hydraulic Oil Filter Insert
114
Lubrication Points
115
Door of the Driver's Cabin
115
Engine Hood
115
Multi-Purpose Bucket
115
Replacing the Starter Battery
116
Checking/Adjusting the Service/Parking Brake
117
Maintaining/Replacing the Fresh Air Filter
118
9 Malfunctions, Causes and Remedies
120
10 Protection against Theft
123
Identifying Features on the Loader
124
Parking the Loader
124
Transponder for Drive-Away Interlock
125
4
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ahlmann AL 65 Specifications
General
Brand
ahlmann
Model
AL 65
Category
Compact Loader
Language
English
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