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Ampcontrol IPD - User Manual

Ampcontrol IPD
96 pages
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Version: 14, September/2020
Designed and manufactured in Australia by Ampcontrol Pty Ltd
IPD
INTEGRATED PROTECTION RELAY
User Manual

Table of Contents

Questions and Answers

Summary

Version History

IPD Hardware Version History

Details the evolution of the IPD relay's hardware versions and their release dates.

IPD Software Version History

Chronicles the software updates for the IPD relay, including changes and release dates.

RTU-D Version History

Tracks the development and changes in the RTU-D firmware versions.

Safety and Other Warnings

Safe Use of Equipment

Provides essential guidelines for the safe operation and handling of the IPD relay.

Operational Restrictions and Limits

Outlines the boundaries and conditions for safe and effective operation of the IPD relay.

Product Overview

IPD Integrated Protection Relay

Introduces the IPD relay, its microprocessor technology, and primary protection functions.

Accessories

Details the essential and optional accessories required for the IPD relay's functionality.

Installation

General Warnings

Emphasizes critical safety considerations and prerequisites before installing the IPD relay.

Mandatory Installation Practices

Specifies required procedures and standards for the correct and safe installation of the IPD.

Mechanical Installation Information

Covers physical mounting, enclosure requirements, and dimensional details for the IPD relay.

Electrical Installation Information

Details wiring techniques, grounding, and connections for intrinsically safe and high voltage circuits.

Commissioning and Calibration

Earth Leakage Test

Procedure for testing the earth leakage protection function with fault current injection.

Earth Fault Lockout Test

Details the test for earth fault lockout protection, including intrinsically safe and HV tests.

Over Current; Motor Overload Current Injection

Tests for over current and motor overload protection using secondary injection on CTs.

Short Circuit Current Injection

Procedure for testing the short circuit protection function via secondary injection.

Remote Display Module (RDM-D)

Trip; Status Messages

Lists and explains the twenty-nine status messages displayed by the RDM-D.

Last Trip Status Messages

Details messages displayed for non-latched trips saved in the IPD Relay's register.

Machine Communication

Remote Termination Unit (RTU-D)

Describes the RTU-D's role in machine communication, parameter storage, and I/O functions.

Machine Type Codes

Lists selectable machine type codes transmitted to identify connected machinery.

Machine Type Number

Explains the assignment and programming of machine numbers (1 to 40) via the RDM.

Earth Protection Functions

Earth Leakage Protection

Details the earth leakage protection function, its operation, and parameter settings.

Earth Fault Lockout Protection

Explains the earth fault lockout function, including insulation tests and operation.

Earth Continuity Protection

Describes the earth continuity test for earthing integrity via the pilot core.

Current Related Functions

General Information

Overview of how the IPD uses current transformers for protection functions.

Time Dependent Current Protection

Details Over-Current and Motor Overload protection characteristics and operation.

Short Circuit Protection

Explains the definite time characteristic of short circuit protection and its settings.

Phase Current Balance

Covers the phase current balance protection function and its measurement calculation.

Transient Overreach Compensation

Describes the 'START TRANSIENT' mode to compensate for spurious tripping.

Voltage Related Functions

Main Contactor Fail Protection

Details the Main Contactor Fail (MCF) protection operation and tests.

Under-Voltage Trip

Explains the under-voltage protection function and its trip level settings.

Voltage Metering

Describes how line voltages are displayed and used for metering and fault leakage.

Fan Control

Fan Interlocking

Details the fan interlocking facility to prevent outlet energisation until fans are operational.

Interlocking Sequence

Explains the step-by-step operation of the fan interlocking system.

User Adjustable Settings

Parameter Groups

Describes the two groups of adjustable settings stored in the IPD relay's memory.

Changing Parameter Settings

Provides the procedure for modifying settings via the Remote Display Module.

Changing the Time & Date Settings

Details the process for adjusting the real-time clock of the IPD relay.

System Control

Inputs and Outputs

Details the digital inputs and output relays (MCR, CBR) of the IPD relay.

Outlet Control

Explains how the outlet is energized via local or remote operation based on 'Remote Start'.

Operational Sequence

Describes the sequence of operations for starting, stopping, and uncommanded opens.

Service, Maintenance & Disposal

Equipment Service

Outlines routine inspections, both visual and hands-on, for equipment service.

Equipment Maintenance

Covers maintenance requirements, repair procedures, and testing intervals for the IPD.

Disposal

Provides guidance on the environmentally responsible disposal of electronic equipment.

Ampcontrol IPD Specifications

General IconGeneral
Operating Voltage24 VDC
Storage Temperature-40°C to +85°C
Relay TypeSolid State Relay
ApplicationIndustrial Control
Communication ProtocolModbus RTU
Contact ConfigurationSPST-NO
Insulation Resistance100MΩ min

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