Bauer Compressors Oceanus - Page 4

Oceanus
Page iii 2nd Edition, Rev. 0 Chg. 14
3.1.2 Type of Oil ......................................................................................................................................................................17
3.1.3 Oil Change Schedule........................................................................................................................................................17
3.1.4 Oil Change Procedures.....................................................................................................................................................18
3.2 INTAKE FILTER..............................................................................................................................................................18
3.2.1 Description .......................................................................................................................................................................18
3.2.2 Maintenance .....................................................................................................................................................................18
3.2.3 Telescopic Intake Tube.....................................................................................................................................................18
3.3 INTERMEDIATE SEPARATOR ....................................................................................................................................19
3.3.1 Maintenance .....................................................................................................................................................................19
3.4 COMPRESSOR VALVES.................................................................................................................................................19
3.4.1 Description .......................................................................................................................................................................19
3.4.2 Initial Operational Check ................................................................................................................................................21
3.4.3 Changing the Valves.........................................................................................................................................................21
3.4.4 Changing the 1st Stage Valves.........................................................................................................................................22
3.4.5 Changing the 2nd Stage Valves........................................................................................................................................23
3.4.6 Changing the 3rd Stage Valves ........................................................................................................................................24
3.5 REPAIR AND TROUBLESHOOTING...........................................................................................................................26
3.5.1 General Repair Instructions..............................................................................................................................................26
3.5.2 Troubleshooting Tables ...................................................................................................................................................27
3.5.2.1 Compressor Block.........................................................................................................................................................27
3.5.2.2 Electric Motor...............................................................................................................................................................28
3.5.2.3 Gasoline Engine............................................................................................................................................................28
3.6 REPLACEMENT PARTS LIST ......................................................................................................................................30
3.7 MANUAL CONDENSATE DRAIN SYSTEM ...............................................................................................................46
3.7.1 Description .......................................................................................................................................................................46
3.7.2 Operation..........................................................................................................................................................................46
3.7.3 Unloaded start...................................................................................................................................................................46
CHAPTER 4:- - - - - - - - OCEANUS MAINTENANCE SCHEDULE
4.1 MAINTENANCE RECORD.............................................................................................................................................47
4.2 MAINTENANCE SCHEDULE........................................................................................................................................47
4.2.1 After the First 25 Operating Hours...................................................................................................................................47
4.2.2 Every 125 Operating Hours..............................................................................................................................................48
4.2.3 Every 1000 Operating Hours or Annually........................................................................................................................48
4.2.4 Every 2000 Operating Hours or Biennially......................................................................................................................48
4.2.5 Annually or As Required..................................................................................................................................................48
4.2.6 After Repair Work............................................................................................................................................................49
4.2.7 After Storage and Preservation.........................................................................................................................................50
CHAPTER 5:- - - - - - - - - - - - - - - - -PURIFICATION SYSTEM
5.1 GENERAL..........................................................................................................................................................................51
5.1.1 General Purification System Procedures..........................................................................................................................51
5.1.2 Chamber Safety Bore .......................................................................................................................................................51
5.1.3 Manual Condensate Drainage...........................................................................................................................................51
5.1.4 Model, Serial Number and Part Number Identification ...................................................................................................52
5.1.4.1 Compressor Dataplate...................................................................................................................................................52
5.1.4.2 Purification System Dataplate ......................................................................................................................................52
5.1.4.3 Cartridge Installation Dataplate....................................................................................................................................52