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BBH SMX Series User Manual
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Installat
ion ma
nual
HB
-37420-
810-
01
-
25F
-EN SM
X100 Inst
allation
manual.d
o
c
x
Page 171
of 260
Version: 2
5F
5.6.17
T
erm
inal
assignm
e
nt SMX131R(/2)
SM
X13
1R
SM
X13
1R/2
(SM
XGen
2)
1
1
X07
X08
4
4
1
1
X17
X18
4
4
1
1
X09
X10
4
4
1
1
X19
X20
4
4
K3.1
K3.2
K4.1
K4.2
K1.1
K1.2
K2.1
K2.2
EXT-REL
K7/11
K7/11
K8/11
K8/11
K5/11
K5/11
K6/11
K6/11
K7.1
K7.2
K8.1
K8.2
K5.1
K5.2
K6.1
K6.2
EXT-REL
K3/11
K3/12
K4/11
K4/12
K1/11
K1/12
K2/11
K2/12
1
1
X11
X12
4
4
1
1
X21
X22
4
4
IO01
IO02
P1
P2
IO08
IO09
IO10
IO03
IO04
IO05
IO06
IO
IO07
1
1
X13
X14
4
4
DI01
DI02
DI03
DI04
NC
NC
DO 1
DO 2
DI10
DI11
DI12
DI05
DI06
DI07
DI08
CPU
DI09
1
1
X23
X24
4
4
U24_EXT
U24_EXT
GND_EXT
GND_EXT
1
1
X07
X08
4
4
1
1
X17
X18
4
4
1
1
X09
X10
4
4
1
1
X19
X20
4
4
Q3.1
Q3.2
Q4.1
Q4.2
Q1.1
Q1.2
Q2.1
Q2.2
EXT-REL
7.11
7.12
8.11
8.12
5.11
5.12
6.11
6.12
Q7.1
Q7.2
Q8.1
Q8.2
Q5.1
Q5.2
Q6.1
Q6.2
EXT-REL
1
1
X13
X14
4
4
I01
I02
I03
I04
NC
NC
Y1
Y2
I10
I11
I12
I05
I06
I07
I08
CPU
I09
1
1
X23
X24
4
4
1
1
X11
X12
4
4
1
1
X21
X22
4
4
IQ01
IQ02
T1
T2
NC
NC
NC
NC
NC
NC
NC
IO
NC
A1.1
A1.2
A2.1
A2.2
3.11
3.12
4.11
4.12
1.11
1.12
2.11
2.12
Terminal
assignment
Unit
Terminal
Pin
Pin
SMXGen
2 (/2)
Description
Note
EXT
-
REL
X
07
1
–
K1/11
1
–
1.
11
R
ead
back
c
o
nt
a
ct R
elais
1
2
–
K1
/12
2
–
1.
12
3
–
K2
/11
3
–
2.
11
R
ead
back
c
o
nt
a
ct R
elais
2
4
–
K2
/12
4
–
2.
12
X08
1
–
K3/11
1
–
3.
11
R
ead
back
c
o
nt
a
ct R
elais
3
2
–
K3
/12
2
–
3.
12
3
–
K4
/11
3
–
4.
11
R
ead
back
c
o
nt
a
ct R
elais
4
4
–
K4
/12
4
–
4.
12
X17
1
–
K1.1
1
–
Q
1.1
Saf
e
rel
ay output
1
2
–
K1
.2
2
–
Q
1.2
3
–
K2
.1
3
–
Q
2.1
Saf
e
rel
ay output
2
4
–
K2
.2
4
–
Q
2.2
X18
1
–
K3.1
1
–
Q
3.1
Saf
e
rel
ay output
3
2
–
K3
.2
2
–
Q
3.2
3
–
K4
.1
3
–
Q
4.1
Saf
e
rel
ay output
4
4
–
K4
.2
4
–
Q
4.2
170
172
Table of Contents
Default Chapter
4
Table of Contents
4
1 Important Notes
8
Definitions
8
Co-Valid Documents
9
Abbreviations Used
11
2 Safety Regulations
13
Intended Use
13
Use in Regions with UL/CSA Requirements
13
General Safety Regulations
14
Operation and Service
15
Transport/Storage
15
3 Device Types
16
Module Overview
18
Characteristic Data of Device
20
Basic Modules
20
System Module SMX100-1(/2, /4X, /5X, /X )
20
System Module SMX100-2(/2, /4X, /5X, /X )
24
System Module SMX100-4
32
Central Expansion Modules
32
Expansion Module SMX121(/2)
32
Expansion Module SMX121-2(/2)
34
Expansion Module SMX122/122A(/2)
36
Expansion Module SMX122-2/122-2A(/2)
38
Expansion Module SMX131(/2), 131R(/2) and 131R-4/2
40
Decentralised Expansion Modules
43
Decentralised Expansion Module SMX111(/2/D)
43
Decentralised Expansion Module SMX111-2(/2/D)
47
Decentralised Expansion Module SMX112/112A(/2/D)
51
Decentralised Expansion Module SMX112-2/112-2A(/2/D)
55
Decentralised Expansion Module SMX132-0(R)/2/D / 132-1(R)/2/D
59
Communication Interface
62
Smx5X
62
Smx4X
64
Optional Universal Communication Interface
66
Encoder Specifications
68
Derating Outputs
69
Identification
69
Type Plate
69
Type Plate Smxgen2 (/2)
70
Scope of Delivery
71
4 Safety Related Characteristics
72
General Design, Safety Related Architecture and Characteristic Data
72
Safety Related Characteristic Data and Wiring for the Connected Sensors
76
Digital Sensors
76
Characteristics of Sensors / Input Elements
76
DC Digital Sensors/Inputs
77
Classification of Digital Inputs
80
Exemplary Connections of Digital Sensors
82
Overview of Achievable PI for Digital Safety Inputs
87
Sensors for Speed And/Or Position Detection
89
General Safety Related Structure of the Sensor Interface for Position And/Or Speed
89
General Diagnostic Measures for Encoder Interface
90
Encoder Types and Their Combination, Diagnostic Data
91
Specific Diagnostic Measures with Regard to the Encoder Type Used
93
Safety Relevant Cut-Off Thresholds Encoder Systems for Position and Speed Detection
94
Safety Related Assessment of Encoder Types or There Combination
97
Analog Sensors
99
Exemplary Connection of Analog Sensors
100
Safety Related Characteristic Data and Wiring of the Outputs
101
Characteristic of the Output Elements
101
Diagnoses in the Cut-Off Circuit
102
Diagnostic Functions
102
Overview DC with Respect to the Chosen Diagnostics Functions
103
Permissible Capacitive and Inductive Load at Safe Outputs
104
Digital Outputs
105
Characteristic Data of the Basic Outputs
105
Wiring Examples Basic Outputs
107
Digital Outputs I/O's (Iqqx)
114
Classification of the I/O's (Iqqx) When Used as Output
114
Wiring Examples for Safe Digital Outputs I/O's (Iqqx)
115
Overview of Achievable PI for Digital Safety Outputs
120
5 Connection and Installation
122
General Notes on Installation
122
Installation and Assembly of the SMX100 Module
124
Installation of Backplane Bus System
124
Arrangement Examples
125
SMX100-1 + SMX122 + Smx5X
125
SMX100-2 + SMX121-2 + Smx5X
125
Assembling the Modules
126
Assembly on C-Rail
126
Assembly on Backplane Bus
127
Installation und Konfiguration von Master <-> Master (SMMC) und Master <-> Slave (SDDC)
128
Network Topology
129
Installation I/O-Extension
130
Physical Address Configuration of the Slave Modules (Central/Decentral)
130
Terminal Assignment
131
Terminal Assignment SMX100-1(/2)
131
Terminal Assignment SMX100-2(/2)
133
Terminal Assignment SMX100-4(/2)
137
Terminal Assignment SMX121(/2)
142
Terminal Assignment SMX121-2(/2)
143
Terminal Assignment SMX122(/2)
145
Terminal Assignment SMX122A(/2)
147
Terminal Assignment SMX122-2(/2)
149
Terminal Assignment SMX122-2A(/2)
152
Terminal Assignment SMX111(/2/D)
155
Terminal Assignment SMX111-2(/2/D)
157
Terminal Assignment SMX112(/2/D)
159
Terminal Assignment SMX112A(/2/D)
161
Terminal Assignment SMX112-2(/2/D)
163
Terminal Assignment SMX112-2A(/2/D)
166
Terminal Assignment SMX131(/2)
169
Terminal Assignment SMX131R(/2)
171
Terminal Assignment SMX131R-4/2
174
Terminal Assignment SMX132-0/2/D
176
Terminal Assignment SMX132-0R/2/D
178
Terminal Assignment SMX132-1/2/D
180
Terminal Assignment SMX132-1R/2/D
182
External 24 VDC - Voltage Supply
185
Connection of the External Encoder Supply
187
Incremental, HTL, SIN/COS, SSI
187
Resolver
188
Connection of Digital Inputs
189
Connection of Analog Inputs
190
Connection of Position and Speed Sensors
191
General Notes
191
Assignment of Encoder Interface
193
Connection Variants
194
Connection of Absolute Encoders as Master
194
Connection of an Absolute Encoder as Slave
195
Connecting an Incremental Encoder with TTL-Signal Level
196
Connection of a SIN/COS Encoder
197
Connection of a Resolver as Master
198
Connection of a Resolver as Slave
199
Connection of Proximity Switch Smx111X Smx112X
200
Connection of Htl/Proximity Switch SMX11-2/SMX12-2
200
Configuration of Measuring Distances
203
General Description of Encoder Configuration
203
Sensor Type
203
Absolute Encoder
203
Incremental Encoder
206
Sinuscosinus Encoder - High Resolution Mode
206
Proxi Switch
207
Extended Monitoring Proximity Switch / Proximity Switch
208
HTL - Sensor
209
Resolver
209
6 Response Times of the Smx
210
Response Times in Standard Operation
210
Response Time for FAST_CHANNEL
212
Response Times for Fault Distance Monitoring
212
Reaction Times for Using Inputs and Outputs at the Expansion Modules
214
7 Start-Up
216
Procedure
216
Making Sequences
216
LED Display
218
Parameterization
219
Function Test
219
Validation
219
8 Safety Related Examination
220
9 Maintenance
221
Modification / Handling Changes to the Device
221
Exchanging a Module
221
Maintenance Intervals
221
10 Technical Data
222
Environmental Conditions
222
Safety Related Characteristic Data
222
11 Switch Types
223
12 Notes on Designing, Programming, Validating and Testing Safety Related Applications
228
Risk Assessment
228
Required Technical Documents
230
Necessary Steps for Draft, Realization and Testing
231
Specification of Safety Requirements (Structural Schematic)
233
Specification of the Functional Safety System
238
Definition of Safety Functions
238
Required Performance Level (Plr) (Additional Emergency Stop)
238
Example - Specification of Safety Functions in Form of a Table
239
Software Specification
240
Hardware Specification
242
Selection of SRP/CS and Operating Means
242
Example for Hardware Specification
243
Consideration of Systematic Failures
244
Hard and Software Design
245
Testing of the Hardware Design
245
Iterative Testing of the Achieved Safety Level
245
Verification Software(Program) and Parameters
249
Checking FUP
249
Validation of FUP against AWL and Parameters by Means of Validation Report
251
Performance of the System Test / FIT (Fault Injection Test)
253
Appendix
254
Appendix A - Classification of Switch Types
254
Appendix B - CE-Declaration
257
4
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BBH SMX Series Specifications
General
Brand
BBH
Model
SMX Series
Category
Controller
Language
English
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