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Bosch Intuvia 100 - Page 277

Bosch Intuvia 100
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MY23P0a -52_1.0_11.10.2022
277
Documents
Technical inspection, checking safety, test ride
Drive/gear shift
Chain/cassette/
pinion/chainring
Check for damage O.K. Damage
Refasten if necessary or replace
as specified in parts list
Chain guard/spoke
guard
Check for damage O.K. Damage Replace as specified in parts list
Bottom bracket axle/
crank
Check mount fastening O.K. Loose Retighten screws
Pedals Check mount fastening O.K. Loose Retighten screws
Shifter Check mount fastening Functional check O.K. Loose Retighten screws
Shift cables Check for damage Functional check O.K. Loose and defective
Adjust shift cables; new shift
cables if necessary
Front derailleur Check for damage Functional check O.K.
Switching gears difficult or
not possible
Adjust
Rear derailleur Check for damage Functional check O.K.
Switching gears difficult or
not possible
Adjust
Electric drive
On-board computer Check for damage Functional check O.K.
No screen, defective
screen display
Restart, test battery, new software
or new on-board computer; take
out of service
Control panel
Control panel Check for
damage
Functional check O.K. No response
Restart; contact control panel
manufacturer, new control panel
Tachometer Speed measurement O.K.
Pedelec travelling 10% too
fast/slow
Take pedelec out of service until
the source of the error is found
Cabling Visual inspection O.K.
Failure in system, damage,
kinked cables
New cabling
Battery mount
Firmly in position, lock,
contacts
Functional check O.K.
Loose; lock doesn't close,
no contacts
New battery mount
Motor
Visual inspection and
mount
O.K. Damage, loose
Refasten motor, contact motor
manufacturer, new motor
Software Check version
In latest
version
Not latest version Import update
Components Description Criteria Measures if rejected
Assembly/inspection Tests
Accept-
ance
Rejection
Brake system
Functional check O.K. No full braking; braking
distance too long
Locate defective part in brake
system and correct
Gear shift under
operating load
Functional check O.K. Problems when shifting
gear
Readjust gear shift
Suspension
components (fork,
shock absorber, seat
post)
Functional check O.K. Suspension too deep or no
longer exists
Locate defective component and
correct
Electric drive system
Functional check O.K. Loose connection,
problems when riding,
accelerate
Locate faulty components in
electric drive and remedy
Lighting system
Functional check O.K. No continuous light, not
bright enough
Locate defective part in lighting
system and correct
Test ride
No strange
noises
Strange noises Locate source of noise and
correct
Date:
Fitter's name:
Final inspection by workshop manager:

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