Bosch Intuvia 100

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MY23P0a -52_1.0_11.10.2022

335

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Main Page

Table of Contents2
About These Operating Instructions13
Manufacturer13
Laws, Standards and Directives13
Language13
For Your Information13
Warnings13
Markups13
Aim of the Operating Instructions14
Type Number and Model15
Frame Number16
Identifying the Operating Instructions16
Safety17
Residual Risk17
Risk of Fire and Explosion17
Electric Shock19
Risk of a Crash19
Risk of Amputation19
Key Breaking off19
Malfunctions Due to Bluetooth20
Toxic Substances21
Carcinogenic Substances21
Irritants and Corrosive Substances21
Requirements for the Pedelec Rider22
Vulnerable Groups22
Personal Protective Equipment22
Safety Guards22
Safety Markings and Safety Instructions23
What to Do in an Emergency23
Dangerous Situation in Road Traffic23
Leaked Brake Fluid23
Battery Vapour Emission24
Battery Fire24
Oil and Lubricant Leaks from the Rear Frame Damper24
Oil and Lubricant Leaks from the Fork25
Data Privacy Information26
Description27
Proper Use27
Pedelec Type27
Improper Use27
Maximum Permitted Total Weight (PTW)28
Environmental Requirements30
Area of Use for City and Trekking Bikes30
Nameplate31
Components32
Overview32
Chassis33
Frame33
Rear Frame Damper35
Rear Frame Damper Rebound Damper37
Rear Frame Damper Compression Damper37
Steering System39
Steering Headset39
Stem39
Handlebars40
Suspension Fork40
Sr Suntour Rlr47
Sr Suntour Lor48
Sr Suntour lo49
Sr Suntour Rl50
Sr Suntour Hlo51
Wheel52
Tyres52
Tube-Type Tyre52
Rim55
Valve55
Spoke55
Spoke Nipples55
Hub56
Saddle57
Ladies' Saddle58
Men's Saddle58
Seat Post59
Patent Seat Post59
Suspension Seat Post59
Brake63
Mechanical Brake63
Hydraulic Brake63
Disc Brake64
Backpedal Brake65
Mechanical Drive System66
Chain Drive Layout66
Belt Drive Layout66
Electric Drive System67
Motor67
Charger67
Lighting67
Rechargeable Battery68
Frame Battery69
On-Board Computer70
Display70
Description of Controls and Screens71
Handlebars71
BOSCH LED Remote On-Board Computer72
System Message73
Creating a User Account74
Software Updates74
Activity Tracking74
Lock Function74
BOSCH Intuvia 100 Display75
Settings76
Handbrake77
Suspension and Damping78
Air Valve and Sag Setting Wheel78
Damper Adjuster79
SHIMANO Hub Gear82
Gear Shift83
SHIMANO Derailleur Gears83
SHIMANO SL-T6000 Derailleur Gears84
SHIMANO SW-E7000 Derailleur Gears85
Battery Level Indicator (Battery)86
Technical Data87
Pedelec87
Emissions87
Bicycle Lighting87
Display BDS3YYY87
LED Remote On-Board Computer87
BOSCH Intuvia 100 Display87
BOSCH Performance Line CX Motor88
Rechargeable Battery88
BOSCH Powertube 500 Battery88
BOSCH Powertube 625 Battery88
BOSCH Powertube 750 Battery88
BOSCH Powerpack 545 Battery89
BOSCH Powerpack 725 Battery89
Tyres90
SCHWALBE Puncture Protection Level90
Saddle91
BROOKS ENGLAND Saddle Width91
Ergon91
SELLE ROYAL Saddle Width91
LIMOTEC Seat Post, A1/A1L92
Seat Post94
LIMOTEC A3/A3 Plus Suspension Seat Post94
SR SUNTOUR NCX Seat Post96
Torque97
Transporting and Storing108
Weight and Dimensions for Transportation108
Designated Handles, Lifting Points108
Transportation109
Using the Transport Securing System109
Transporting the Pedelec109
By Car109
By Train109
By Local Transport110
By Long-Distance Bus110
On Flights110
Shipping a Pedelec110
Transporting the Battery110
Shipping the Battery110
Storing111
Pedelec111
On-Board Computer, Display and Charger111
Rechargeable Battery111
Break in Operation112
Preparing a Break in Operation112
Carrying out a Break in Operation112
Assembly 5.1 Unpacking113
Required Tools113
Commissioning114
Checking the Battery114
Adjusting the Suspension System to Body Weight115
Adjusting SR Suntour Suspension Elements115
Adjusting the LIMOTEC Seat Post116
Installing the Wheel in the SUNTOUR Fork117
Screw-On Axle (12AH2 and 15AH2)117
MM Cross Axle118
Q-LOC Quick Release120
Preparing the Wheel121
Fitting the Pedals122
Checking the Stem and Handlebars123
Checking the Connections123
Checking Stem Is Firmly in Position123
Checking the Bearing Clearance123
Selling the Pedelec123
Operation124
Risks and Hazards124
Tips for a Greater Range126
Error Message127
On-Board Computer127
Less Critical Errors127
Critical Errors127
Rechargeable Battery127
Instruction and Customer Service128
Adjusting the Pedelec128
Preparing128
Determining the Sitting Position129
Seat Post130
Adjusting the Seat Post to Body Weight130
Saddle130
Replacing the Saddle130
Determining Saddle Shape131
Determining Minimum Saddle Width with Corrugated Cardboard132
Determining Minimum Saddle Width with Gel Cushion132
Calculating the Saddle Width133
Selecting the Saddle Hardness133
Adjusting the Saddle Hardness133
Straighten Saddle134
Adjusting the Saddle Height134
Setting the Saddle Height with the Remote Control135
Adjusting the Saddle Position136
Adjusting the Saddle Tilt136
Checking Saddle Stability136
Handlebars137
Replace Handlebars137
Adjusting the Handlebar Width137
Adjusting the Hand Position137
Adjusting the Handlebars138
Stem139
Replacing the Handlebars139
Adjusting the Handlebar Height with Quick Release139
Checking the Stem Stability139
Adjusting the Quick Release Clamping Force139
Setting the Quill Stem140
Adjusting the Ahead Stem140
Adjusting the Angle-Adjustable Stem141
Handles142
Replacing the Handles142
Adjusting Ergonomic Handles142
Checking Handlebar Stability142
Tyres143
Replacing Tyres143
Adjust Tyre Pressure143
Brake145
Replacing Brakes145
Retracting the Brake Linings145
Change Handbrake Position145
Change Handbrake Inclination Angle146
Determining the Grip Distance146
Grip Distance on a SHIMANO ST-EF41 Handbrake147
Gear Shift148
Replacing the Gear Shift148
Adjusting the SHIMANO Shifter148
Suspension and Damping149
Adjusting Sag (Fork)149
Adjusting the Sag for the SR SUNTOUR Air Suspension Fork151
Adjusting the Sag for the SR SUNTOUR Steel Suspension Fork155
Adjust the Rear Frame Damper Sag156
Adjusting Suntour Sag for the Rear Frame Damper158
Fork Rebound Damping160
Adjusting the SR SUNTOUR Fork Rebound Damping161
Adjusting the Rear Frame Damper Rebound Damper162
Setting High- and Low-Speed Rebound Damper in Rear Frame Damper162
Adjusting the Suntour Rear Frame Damper163
Riding Light164
Replacing the Headlight164
Replacing the Rear Light and (Spoke) Reflector164
Setting the Riding Light164
Adjusting the Headlight165
Adjusting the On-Board Computer166
Creating a User Account166
Connecting the On-Board Computer to a Smartphone166
Updating the Software166
Activating Activity Tracking166
Setting up the Lock Function (Optional)167
Inserting the Battery167
Inserting the Display168
Removing the On-Board Computer168
Securing the On-Board Display (Optional)168
Adjusting the On-Board Computer169
Adjust On-Board Computer170
Selecting the Language170
Selecting Units170
Adjusting the Clock170
Setting the Time Format170
Setting the Shift Recommendation170
Adjusting the Backlight171
Setting the Brightness171
Resetting the Settings171
Accessories172
Child Seat172
Trailer173
Approval for Trailer with Enviolo Hub173
Approval for Trailer with ROHLOFF Hub174
Pannier Rack174
Panniers and Cargo Boxes174
Front Baskets175
Bar Ends175
Kickstands175
Additional Battery Headlight175
Mobile Holder175
Suspension Fork Coil Spring175
Fixed Weather Protection Systems175
Personal Protective Equipment and Accessories for Road Safety176
Before each Ride176
Straightening the Quickly Adjustable Stem177
Using the Pannier Rack177
Raising the Kickstand178
Using the Saddle178
Using the Leather Saddle178
Using the Pedals178
Using the Bell178
Using the Handlebars179
Using Multi-Position Handlebars179
Using Bar Ends179
Using Leather Handles179
Use Suspension and Damping180
Locking the Suspension180
Locking the SR SUNTOUR Suspension Fork180
Locking the SR SUNTOUR Rear Frame Damper181
Adjusting the Suspension Fork Compression Damper182
Using the SR Suntour Low-Speed Compression Damping183
Adjusting the Rear Frame Damper Compression Damper184
Adjusting the SR Suntour Compression Damper185
Using the Battery186
Integrated Battery186
Removing the Battery186
Inserting the Battery186
Frame Battery187
Inserting the Battery187
Removing the Battery187
Charging the Battery188
Using the Electric Drive System189
Switching on the Electric Drive System189
Switching off the Electric Drive System189
Using the On-Board Computer190
Using the Diagnosis Port190
Charging the On-Board Computer Battery190
Using the Riding Light191
Setting the Brightness of Indicators191
Using the Push Assist System191
Selecting the Level of Assistance192
Using the Brake193
Use Handbrake193
Using the Back-Pedal Brake193
Gear Shift194
Switching the SHIMANO Rapidfire Derailleur Gears194
Switching the SHIMANO Derailleur Gear MTB Shifter195
Use SHIMANO Hub Gear196
Using Eshift197
Using Eshift with SHIMANO DI2 Automatic Hub Gears197
Using Eshift with Manual SHIMANO DI2 Hub Gears197
Parking198
Screwing in the Quickly Adjustable Stem199
Folding up the Pedal199
Activating the Lock Function200
Cleaning, Servicing and Inspection201
Before each Ride205
Checking the Guards205
Checking the Frame205
Checking the Fork205
Checking the Rear Frame Damper205
Checking the Pannier Rack205
Checking the Mudguards205
Check Wheel Concentricity205
Checking the Quick Releases205
Checking the Suspension Seat Post206
Checking the Bell206
Checking the Handles206
Checking the USB Cover206
Checking the Riding Light206
Checking the Brake206
After each Ride207
Cleaning the Riding Light and Reflectors207
Cleaning the Suspension Fork207
Maintaining the Suspension Fork207
Cleaning the Pedals207
Cleaning the Brake207
Cleaning the Suspension Seat Post207
Cleaning the Rear Frame Damper207
Basic Cleaning208
Clean On-Board Computer and Control Panel208
Cleaning the Battery208
Cleaning the Motor208
Clean Frame, Fork, Pannier Rack, Guards and Kickstand209
Cleaning the Stem209
Cleaning the Handlebars209
Clean Handles209
Cleaning Leather Handles209
Cleaning the Seat Post209
Cleaning the Saddle210
Cleaning the Leather Saddle210
Cleaning the Tyres210
Cleaning the Spokes and Spoke Nipples210
Clean Hub210
Cleaning the Switching Elements210
Cleaning the Shifter210
Clean Cassette, Chain Wheels and Front Derailleur210
Clean Brake211
Clean Handbrake211
Cleaning the Brake Disc211
Cleaning the Belt211
Cleaning the Chain211
Clean Chain, Including All-Round Chain Guard211
Maintenance212
Maintain Frame212
Maintain Fork212
Maintain Pannier Rack213
Maintain Mudguard213
Servicing the Kickstand213
Maintaining the Stem213
Maintaining the Handlebars213
Maintaining the Handles213
Maintaining the Rubber Handles213
Maintaining the Leather Handles213
Maintaining the Seat Post214
Maintaining the Suspension Seat Post214
Maintaining the Carbon Seat Post214
Maintaining the Rims214
Maintaining the Leather Saddle214
Maintaining the Hub214
Maintaining the Spoke Nipples214
Maintaining the Gear Shift215
Maintaining the Rear Derailleur Articulated Shafts and Jockey Wheel215
Maintaining the Shifter215
Maintaining the Pedals215
Maintaining the Chain215
Maintaining the Chain and All-Round Chain Guard216
Maintaining the Battery216
Maintaining the Brake216
Maintaining the Handbrake216
Lubricating the Eightpins Seat Post Tube216
Inspection217
Checking the Wheel217
Checking Tyre Pressure217
Checking the Tyres219
Checking the Rims220
Checking the Nipple Holes220
Checking the Nipple Well220
Checking the Rim Hooks220
Checking the Spokes220
Checking the Brake System221
Checking the Handbrake221
Checking the Hydraulic Brake System221
Checking the Bowden Cables221
Checking the Disc Brake222
Checking the Back-Pedal Brake223
Checking the Chain224
Checking the Chain Tension224
Check Tension in Derailleur Gears224
Check Tension in Hub Gear224
Checking the Belt for Wear224
Rough Check224
Check225
Checking the Belt226
Checking the Belt for Wear226
Checking the Belt Sprockets for Wear226
Check Belt Tension226
Gates Carbon Drive Mobile App227
Gates Krikit Tension Meter227
ECO Tension Tester228
Checking the Riding Light229
Checking the Stem230
Checking the Handlebars230
Checking the Saddle230
Checking the Seat Post230
Check Pedal230
Checking the Derailleur Gears230
Checking the Hub Gear231
Check Gear Shift231
Checking the Electric Gear Shift231
Check the Mechanical Gear Shift231
Checking the Derailleur Gears232
Adjusting Gear Shift232
Adjusting the ROHLOFF Hub232
Adjusting Cable-Operated Gear Shift, Dual-Cable232
Adjusting Bowden-Cable-Operated Twist Grip, Dual-Cable233
Checking Kickstand Stability233
Inspection and Maintenance234
Initial Inspection234
Major Inspection234
Component-Specific Maintenance234
Carry out Initial Inspection237
Perform Major Inspection238
Inspect Frame245
Inspecting the Carbon Frame245
Inspecting the Pannier Rack245
Inspecting and Maintaining the Rear Frame Damper245
Inspecting the Gear Hub246
Adjusting the Hub with Cone Bearing246
Inspecting the Stem246
Inspect and Grease Steering Headset246
Inspecting the Axle with Quick Release247
Inspecting the Fork248
Inspecting the Carbon Suspension Fork248
Inspecting the Suspension Fork248
Inspecting the Seat Post249
Inspecting the Carbon Seat Post249
Inspecting and Greasing BY.SCHULZ Suspension Seat Post249
Inspecting and Greasing RS SUNTOUR Suspension Seat Post250
Troubleshooting, Fault Clearance and Repair251
Preventing Pain251
Sitting Discomfort252
Pain in Hips252
Backache252
Pain in Shoulders and Nape of Neck253
Numb or Aching Hands253
Pain in Upper Thigh253
Knee Pain254
Pain in the Foot254
Troubleshooting and Fault Clearance255
Drive System or On-Board Computer Does Not Start up255
Errors in Assistance Function256
Battery Errors257
Display Screen Errors258
Lighting Does Not Work258
Problems with Disc Brakes259
Problems with Freewheel260
Problem with SR SUNTOUR Suspension Fork261
Rebound too Fast261
Rebounding too Slowly262
Suspension too Soft on Inclines263
Excessively Hard Damping on Bumps264
Problems with SR SUNTOUR Rear Frame Damper265
Rebound too Fast265
Rebounding too Slowly266
Suspension too Soft on Inclines267
Excessively Hard Damping on Bumps268
Lighting Does Not Work269
Problems with the Tyres269
Problems with the Seat Post269
Other Errors270
Repair271
Original Parts and Lubricants271
Repairing the Frame271
Removing Paint Damage on Frame271
Removing Damage from Impact on the Carbon Frame271
Repairing the Suspension Fork271
Removing Paint Damage on the Fork271
Repairing the Seat Post271
Repairing Damage from Impact on the Carbon Seat Post271
Replacing the Riding Light272
Adjusting the Headlight272
Checking Suspension Fork-Tyre Clearance272
Replacing Pedelec Components if Lock Function Is Installed273
Replacing a Smartphone273
Replacing the On-Board Computer273
Activating the Lock Function after Motor Replacement273
Recycling and Disposal274
Guidelines on Removal of Waste274
Documents276
Assembly Report276
Inspection and Maintenance Log278
Parts List282
Premio EVO 10 Lite282
Premio EVO 10 Lite Comfort285
Premio EVO 5F288
Premio EVO 5F Lite291
Premio EVO 5F Belt294
Premio EVO 5F Lite Belt Comfort297
Premio EVO 5R300
Premio EVO 5R Belt303
Savino EVO 10 Lite306
Savino EVO 10 Lite309
Savino EVO FS10 Lite312
Solero E5R Belt Sport Performance315
Solero E8 Sport Performance318
Solero E9 Sport CX321
Solero E9 Sport CX324
Strong EVO 10 Lite327
Strong EVO 5R330
Charger Operating Instructions333
Glossary340
Abbreviations343
Simplified Terms343
Appendix344
Translation of the Original EC/EU Declaration of Conformity344
Directive Declaration of Conformity with RED Directive346
CE Declaration of Conformity346
Keyword Index347

Bosch Intuvia 100 - Page 335

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