Bosch ZEMO SU-E FS 12

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MY22Z0a - 12_1.0_25.07.2022

Contents

12 Glossary

12.1 Abbreviations 290

12.2 Simplified terms 290

13 Appendix

I. Translation of the original EC/EU Declaration of Conformity 291

II. Declaration of conformity for incomplete machine 292

14 Keyword index

Main Page

Table of Contents2
About These Operating Instructions13
Manufacturer13
Laws, Standards and Directives13
Language13
For Your Information13
Warnings13
Markups13
Aim of the Operating Instructions14
Type Number and Model15
Frame Number15
Identifying the Operating Instructions15
Safety16
Residual Risk16
Risk of Fire and Explosion16
Electric Shock18
Risk of a Crash18
Risk of Amputation18
Key Breaking off18
Malfunctions Due to Bluetooth19
Data Privacy Information19
Toxic Substances20
Irritants and Corrosive Substances20
Requirements for the Rider20
Vulnerable Groups20
Personal Protective Equipment21
Safety Guards21
Safety Markings and Safety Instructions21
What to Do in an Emergency22
Dangerous Situation in Road Traffic22
Leaked Brake Fluid22
Battery Vapour Emission22
Battery Fire23
Description24
Proper Use24
Improper Use25
Permitted Total Weight (PTW)26
Environmental Requirements27
Nameplate29
Components30
Overview30
Wheel31
Tyres31
Tube-Type Tyre31
Rim34
Valve34
Spoke34
Spoke Nipples34
Hub35
Chassis36
Frame36
Steering System36
Steering Headset36
Stem36
Handlebars37
Fork37
Suspension38
Rigid Fork38
Suspension Fork38
Rear Frame Damper42
Rockshox Rear Frame Damper44
Saddle46
Seat Post46
Patent Seat Post46
Suspension Seat Post47
Design of By.schulz G248
Braking System49
Mechanical Brake49
Hydraulic Brake49
Disc Brake50
Mechanical Drive System51
Chain Drive Layout51
Belt Drive Layout51
Electric Drive System52
Motor52
Rechargeable Battery52
Charger53
Lighting53
Integrated Battery53
On-Board Computer54
Description of Controls and Screens55
Handlebars55
Control Panel56
System Message57
Creating a User Account58
Software Updates58
Activity Tracking58
Lock Function58
Battery Level Indicator (Battery)59
Gear Shift60
SHIMANO SW-E7000 Derailleur Gears60
SHIMANO Gear Shift61
3-Switch Switch Control Panel61
MTB Switch Control Panel61
Switch Control Panel Functions on Right61
Shifter SL-M510061
Shifter SL-M810062
Fork Lock63
SR Suntour63
Handbrake64
Technical Data65
Pedelec65
Emissions65
Bicycle Lighting65
Display Mount65
LED Remote On-Board Computer65
BOSCH Performance Line CX Motor65
BOSCH Powertube 750 Battery66
Saddle Width67
Brooks England67
Ergon67
Selle Royal67
Puncture Protection Level68
Schwalbe68
Torque69
Transporting and Storing76
Weight and Dimensions for Transportation76
Designated Handles, Lifting Points78
Transporting79
Using the Transport Securing System79
Transporting the Pedelec79
Shipping a Pedelec79
Transporting the Battery79
Shipping the Battery79
Storing80
Pedelec80
On-Board Computer, Display and Charger80
Rechargeable Battery80
Break in Operation81
Preparing a Break in Operation82
Carrying out a Break in Operation82
Assembly 5.1 Unpacking83
Required Tools83
Commissioning84
Checking the Battery84
Securing the Powertube BS3 Battery Mount85
Preparing the Wheel90
Installing the Wheel in the SUNTOUR Fork91
Screw-On Axle (12AH2 and 15AH2)91
MM Cross Axle92
Q-LOC Quick Release94
Fitting the Pedals95
Preparing the LIMOTEC Seat Post96
Checking the Stem and Handlebars97
Checking the Connections97
Checking Stem Is Firmly in Position97
Checking the Bearing Clearance97
Selling the Pedelec97
Operation98
Risks and Hazards98
Tips for a Greater Range100
Error Message101
On-Board Computer101
Less Critical Errors101
Critical Errors101
Rechargeable Battery101
Instruction and Customer Service102
Adjusting the Pedelec102
Preparing102
Pedelec Adjustment Procedure103
Saddle104
Replacing the Saddle104
Determining Saddle Shape104
Determining Minimum Saddle Width with Corrugated Cardboard106
Determining Minimum Saddle Width with Gel Cushion106
Calculating the Saddle Width107
Selecting the Saddle Hardness107
Adjusting the Saddle Hardness107
Straighten Saddle107
Positioning the Saddle with Eightpins Suspension Seat Post107
Adjusting the Saddle Height108
Setting the Saddle Height with the Remote Control109
Riding Position110
Straighten Saddle112
Positioning the Saddle with Eightpins Suspension Seat Post112
Adjusting the Saddle Height113
Setting the Saddle Height with the Remote Control114
Adjusting the Saddle Position115
Adjusting the Saddle Tilt115
Checking Saddle Stability115
Handlebars116
Replace Handlebars116
Adjusting the Handlebar Width116
Adjusting the Hand Position116
Adjusting the Handlebars117
Stem118
Replacing the Handlebars118
Adjusting the Handlebar Height with Quick Release118
Checking the Stem Stability118
Adjusting the Quick Release Clamping Force118
Setting the Quill Stem119
Adjusting the Ahead Stem119
Adjusting the Angle-Adjustable Stem120
Handles121
Replacing the Handles121
Adjusting Ergonomic Handles121
Checking Handlebar Stability121
Tyres122
Adjust Tyre Pressure122
Brake123
Change Handbrake Position123
Change Handbrake Inclination Angle123
Determining the Grip Distance124
Replacing Brakes125
Retracting the Brake Linings125
Grip Distance on a SHIMANO ST-EF41 Brake Lever126
Grip Distance on a SHIMANO ST-EF41 Handbrake127
Tyres128
Adjust Tyre Pressure128
Replacing Tyres129
Gear Shift130
Replacing the Gear Shift130
Adjusting the SHIMANO Shifter130
Suspension131
Fork Sag131
Adjusting the SR SUNTOUR Fork Steel Suspension132
Adjusting the SR SUNTOUR Fork Air Suspension133
ROCKSHOX Paragon Silver Coil Spring134
Adjusting the Rockshox Coil Spring with an External Preload Adjuster136
Adjusting the ROCKSHOX Fork Coil Spring with Spacer for Pre-Tensioning137
Adjust the Rear Frame Damper Sag139
Adjusting the Suntour Rear Frame Damper140
Adjusting the Rockshox Rear Frame Damper141
Fork Rebound Damping143
Adjusting the SR SUNTOUR Fork Rebound Damping144
Adjusting the Rockshox Suspension Fork145
Adjusting the Rear Frame Damper Rebound Damper146
Adjusting the Rockshox Rear Frame Damper147
Compression Adjuster on Rear Frame Damper148
Adjusting the Suntour Compression Adjuster149
Adjusting the Rockshox Compression Adjuster150
Adjusting the Rockshox Threshold151
Riding Light152
Adjusting the Headlight153
On-Board Computer154
Creating a User Account154
Connecting the On-Board Computer to a Smartphone154
Update Software154
Activating Activity Tracking154
Setting up the Lock Function (Optional)154
Accessories156
Child Seat156
Trailer157
Approval for Trailer with Enviolo Hub157
Approval for Trailer with ROHLOFF Hub158
Mobile Holder158
Tubeless and Airless Tyres158
Suspension Fork Coil Spring158
Pannier Rack159
Panniers and Cargo Boxes159
Personal Protective Equipment and Accessories for Road Safety160
Before each Ride160
Straightening the Quickly Adjustable Stem161
Using the Pannier Rack161
Raising the Kickstand162
Using the Saddle162
Using the Leather Saddle162
Using the Pedals162
Using the Bell162
Using the Handlebars163
Using Multi-Position Handlebars163
Using Bar Ends163
Using Leather Handles163
Using the Battery164
Removing the Battery164
Inserting the Battery164
Charging the Battery165
Using Pedelec with the Electric Drive System166
Switching on the Electric Drive System166
Switching off the Electric Drive System166
Using the On-Board Computer167
Using the Diagnosis Port167
Charging the Control Panel Battery167
Using the Riding Light168
Setting the Brightness of Indicators168
Using the Push Assist System168
Selecting the Level of Assistance169
Brake170
Using the Brake Lever170
Gear Shift171
Using the Derailleur Gears171
Use Suspension and Damping172
Adjusting the SR SUNTOUR Compression Adjuster173
Adjusting the Rockshox Compression Adjuster174
Parking the Pedelec175
Screwing in the Quickly Adjustable Stem176
Activating the Lock Function177
Cleaning, Servicing and Inspection178
Before each Ride182
Checking the Guards182
Checking the Frame182
Checking the Fork182
Checking the Rear Frame Damper182
Checking the Pannier Rack182
Checking the Mudguards182
Check Wheel Concentricity182
Checking the Quick Releases182
Checking the Suspension Seat Post183
Checking the Bell183
Checking the Handles183
Checking the USB Cover183
Checking the Riding Light183
Checking the Brake183
After each Ride184
Cleaning the Riding Light and Reflectors184
Cleaning the Suspension Fork184
Caring for the Suspension Fork184
Cleaning the Pedals184
Cleaning the Brake184
Cleaning the Suspension Seat Post184
Cleaning the Rear Frame Damper184
Basic Cleaning185
Clean On-Board Computer and Control Panel185
Cleaning the Battery185
Cleaning the Motor185
Clean Frame, Fork, Pannier Rack, Guards and Kickstand186
Cleaning the Stem186
Cleaning the Handlebars186
Clean Handles186
Cleaning Leather Handles186
Clean Seat Post186
Cleaning the Saddle187
Cleaning the Leather Saddle187
Cleaning the Tyres187
Cleaning the Spokes and Spoke Nipples187
Clean Hub187
Cleaning the Switching Elements187
Cleaning the Shifter187
Clean Cassette, Chain Wheels and Front Derailleur187
Clean Brake188
Clean Handbrake188
Cleaning the Brake Disc188
Cleaning the Belt188
Cleaning the Chain188
Clean Chain, Including All-Round Chain Guard188
Servicing189
Frame189
Fork189
Pannier Rack190
Mudguard190
Servicing the Kickstand190

Bosch ZEMO SU-E FS 12 - Page 11

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