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BrakeClusterRemovalandInstallationWHEELBRAKEASSEMBLIES

BRAKECLUSTERREMOVALANDINSTALLATION

SeeGeneralWarningsonpage1-2.SeealsoAsbestosDustWarningonpage6-1.

BRAKECLUSTERREMOVAL

1.ElectricVehicle:Disconnectthebatteriesanddischargethecontroller.SeeDisconnectingtheBatteries–

ElectricVehiclesonpage1-4.

GasolineVehicle:Disconnectbatteryandsparkplugwire(s).SeeDisconnectingtheBattery-Gasoline

Vehiclesonpage1-3.

2.Placechocksatthefrontwheelsandloosenthelugnutsontherearwheels.Lifttherearofthevehiclewitha

chainhoistoroorjack.Placejackstandsundertheaxletubestosupportthevehicle.SeeWARNING“Lift

onlyoneend...”inGeneralWarningsonpage1-2.

3.Gainaccesstothepedalgroupbyremovingtheoormatandaccesspanel.SeePedalGroupRemoval

onpage5-1.

4.Loosenthetwojamnuts(1and3)oneithersideofturnbuckle(2)(Figure6-1,Page6-2).Notethattheforward

jamnut(1)isaleft-handthread.Threadeachnutapproximately1/2inch(12.7mm)awayfromtheturnbuckle.

5.Loosenturnbuckle(2)toreleasetensionontheequalizerbracket(4)thatpullsontheheadsofthebrakecables.

6.Removelugnutsandrearwheelsandthenthebrakedrums.

NOTE:Whenservicingvehicleswithself-adjustingbrakeswithbadlywornbrakeshoesandwhenthedrumscannot

beremovedbynormalmethods,performStep7ofBrakeShoeRemovalonpage6-1,thencontinue

withthisprocedure.

Althoughstep7belowallowseasieraccesstothebrakeshoes,itisnotimperativetodosoinorderto

removethebrakeshoes.

7.Forelectricvehicles:Removetheaxleshaft.

Forgasolinevehicles:Removethewheelhubassembly.SeeRearHubRemoval,Section24,Page24-4.

8.Removebowtielockingpin(13)andclevispin(12)frombrakecable(Figure6-17,Page6-11).

9.Removeanddiscardthefourbolts(11)andlocknuts(10)thatmountthebrakeassemblytothetransaxle

(Figure6-17,Page6-11).

10.Removebrakeassemblyfromtransaxle.

Page6-102018OnwardMaintenanceandServiceManual

Club Car Onward 2018 Service Manual

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