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CMC S15 User Manual

CMC S15
71 pages
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MAN.161 Rev.7 ENG - Use and maintenance manual S15 page
1
of
71
0 Introduction
hank you for the trust you have showed us buying a C.M.C. mobile
elevating work platform (MEWP). We are sure you will be pleased
with your choice.
0.1
Content of the manual
This manual contains the technical specifications and the instructions for
transfer, use and maintenance of the MEWP. While drawing up this manual,
we took into consideration all the operations that are part of a normal use
and a regular maintenance of the machine. So, for a correct and optimum
use, you must follow the described instructions carefully.
This manual has been drawn up in order to:
Show the technical features of the machine;
Describe the control stations and their commands;
Provide with the instructions for the transport, placement and use
of the machine;
Describe the safety devices;
Point out the potential risks and/or possible dangerous situations;
Provide with the necessary instructions for the ordinary mainte-
nance operations;
Provide with the instructions for the filling of the check register.
THE USE AND MAINTENANCE MANUAL IS CONSIDERABLE
AS A PART OF THE MACHINE. In case of sale of the MEWP,
please give this manual to the new owner.
KEY FOR THE SYMBOLS USED IN THIS MANUAL:
(CAUTION) = warns the user about the risk of serious damages
to people or to part of the equipment or the machine,
if you do not obey the safety regulations.
(WARNING)
= notifies the possibility of minor injuries to people or
little damages to the platform or machine parts.
(FORBIDDEN) = prohibition signal
(
OBLIGATION) = obligation signal
(CAUTION)
= warns the user about the risk of environmental pol-
lution.
*
(OPTIONAL)
= indicates an optional outfit.
(IMPORTANT NOTE) = indicates information and suggestions useful to
work with the MEWP.
This manual is addressed to:
users: operators, ground assistants, guard staff, safety man-
ager, service manager;
manufacturers, dealers, owners, lessors or lessee, brokers.
T

Table of Contents

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Do you have a question about the CMC S15 and is the answer not in the manual?

CMC S15 Specifications

General IconGeneral
Max Horizontal Outreach7.5 m
Safe Working Load230 kg
Horizontal Reach7.5 m
Drive Speed4.5 km/h
Max Working Height15.0 m

Summary

Introduction

Content of the manual

Details the manual's structure, purpose, and how to use it effectively.

Key Symbols Used in Manual

Explains the meaning of various warning and informational symbols used throughout the manual.

Specifications

Technical Sheet and Specifications

Provides detailed technical specifications, dimensions, weight, and power data for the MEWP.

Speed Limits and Tightening Torques

Specifies maximum allowed speeds according to standards and provides tightening torque values for components.

Identification Plate Details

Describes the information found on the machine's identification plate.

Certifications and Classification

Details CE and TÜV certifications, and the MEWP's classification according to standards.

Loading Cycles

Defines the requirements for loading cycles and machine operation.

Working Diagram

Illustrates the MEWP's operational diagram, including load limits and working area.

Description and Purpose

Definition and Machine Purpose

Defines the MEWP and explains its intended use and operational scope.

Main Components Description

Identifies and illustrates the principal components of the MEWP.

Frame, Turret, Pantograph, Boom, Jib, and Basket

Detailed descriptions of the MEWP's main structural and functional components.

Control Positions

Machine On/Off Station and Power Supplies

Explains the controls for switching the machine on/off and details optional power supply options.

Platform Control Stations

Describes the various control stations located on the platform for operation.

Travel Control Station

Details the controls for managing the MEWP's travel movements.

Outriggers Control Station

Explains the operation and components of the outriggers control panel.

Platform Operating Control Station

Details the main operating controls and functions available from the platform.

Platform Operating Controls (Lithium Version)

Specifics for the platform operating controls when using the optional lithium battery version.

Platform Operating Controls (Basket Rotation)

Details the platform controls for operating the basket rotation function (optional).

Platform Emergency Control Station

Describes the emergency controls located on the platform for immediate safety actions.

Use Procedures

Environmental Conditions for Operation

Specifies the acceptable environmental conditions for safe and effective MEWP operation.

Safety Distances and Transport

Outlines safety distances from electrical fields and procedures for transport, storage, and packaging.

Loading/Unloading Procedures

Provides step-by-step instructions for loading and unloading the MEWP using a ramp.

MEWP Use and Stabilization

Covers general MEWP usage procedures and detailed steps for achieving safe stabilization.

Basket Operations and Transport Position

Details basket assembly, levelling, aerial part use, and setting the MEWP for transport.

Battery Pack Recharge

Instructions and guidelines for recharging the MEWP's battery pack.

Emergency Operations and Bypass

Explains procedures for emergency situations, including the emergency button and bypass.

System Failure Recovery

Details recovery procedures for hydraulic, electric, or combined system failures using the manual pump.

Optional Electropump and General Safety Rules

Information on the optional electropump and essential safety rules for using the MEWP.

Safety During Movement and Positioning

Safety rules to follow before and during transport, and before and during the positioning of the MEWP.

Safety During Basket Entry and Operation

Safety precautions for entering the basket and operating the MEWP, including during movements.

End of Work Safety and General Precautions

Safety rules to follow at the end of work, and general prohibitions during operation.

Safety Devices Overview

Lists and describes the various safety devices installed on the MEWP.

Markings

Identification Plate and Working Diagram

Details the machine's identification plate and its working diagram with load limits.

Indications for Basket, Turret, and Manual

Shows indications related to basket load, turret status, and the obligation to consult the manual.

Basket Safety and Control Station Markings

Illustrates safety belt points, emergency controls, and outrigger control station markings.

Operational Controls and Fluid Indications

Depicts operational controls, fuel type indications, and fluid supply markers.

Maintenance and Fluid Level Indicators

Shows indicators for oil, coolant levels, and maintenance-related markings.

Battery Pack, Pressure, and Frame Coupling Markings

Illustrates battery pack, maximum pressure limits, and frame coupling indication.

Travel Directions, Slope Warnings, and Bypass Rules

Includes direction arrows, warnings for slopes, and rules for emergency bypass.

Component Checks and Safety Warnings

Shows markings for electrovalves, stabilizer load, fuses, and burn risk warnings.

Electrical Hazards and Usage Guidelines

Highlights electrical dangers, crushing hazards, and general MEWP usage guidelines.

Standards Compliance and Inspection Registration

Indicates compliance with US/CAN standards and the inspection registration process.

Electrical System

Hydraulic System

Maintenance

Daily, Weekly, and Monthly Maintenance

Details daily, weekly (40 hrs), and monthly (120 hrs) maintenance checks and operations.

Periodic Maintenance Schedules

Covers quarterly (300 hrs), 400hr, six-monthly (750 hrs), annual (1500 hrs), biennial, and five-yearly maintenance intervals.

Safety Rules During Maintenance

Provides critical safety guidelines to be strictly followed during all maintenance operations.

Endothermic Engine Maintenance

Details the maintenance procedures specific to the endothermic engine of the MEWP.

Electric Engine and Consumables Maintenance

Covers maintenance for the optional electric engine and lists necessary consumables.

MEWP Demolition and Service Information

Provides guidance on the proper demolition of the MEWP and information regarding service.

Remote Connection System Service

Details the optional remote connection system and its service procedures.

Troubleshooting

Troubleshooting Common Issues

Lists common problems with MEWP operation, their causes, and recommended remedies.

Sealings List

Anti-Tampering Sealings and Prohibitions

Lists anti-tampering seals on the MEWP and prohibits unauthorized component tampering.

Overload Tests

Overload Test Procedures and Results

Details the overload tests performed to verify MEWP stability and structural resistance.

Operating Tests

Final Operating Test Results

Lists the outcomes of the final operational tests conducted on the MEWP and its safety systems.

Control Register

Delivery of the MEWP to the First Owner

Records the initial delivery of the MEWP to its first owner.

Following Ownership Transfers

Documents subsequent transfers of ownership for the MEWP.

Mechanisms Replacement Records

Provides space to log details of any mechanism replacements performed on the MEWP.

Structural Elements Replacement Records

Provides space to log details of any structural element replacements performed on the MEWP.

Hydraulic Components Replacement Records

Provides space to log details of any hydraulic component replacements performed on the MEWP.

Electrical Components Replacement Records

Provides space to log details of any electrical component replacements performed on the MEWP.

Safety Devices Replacement Records

Provides space to log details of any safety device replacements performed on the MEWP.

Considerable Failures and Relevant Repairs

Records significant failures, their causes, and the repairs performed on the MEWP.

Periodical Checks and Maintenance Journal

Log for recording periodical checks and maintenance activities performed on the MEWP.

Notes Section

A section for recording general notes, observations, or additional information related to the MEWP.

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