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ComNav 1500 User Manual

ComNav 1500
67 pages
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Marine Ltd.
1500 Autopilot – Stand Alone System
1510 Autopilot – Network System
Operation & Installation Instructions
Version 2.0
ComNav
R

Table of Contents

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ComNav 1500 Specifications

General IconGeneral
TypeAutopilot System
InterfaceNMEA 0183, NMEA 2000
Operating Temperature-15°C to +55°C
Storage Temperature-20°C to +70°C
ManufacturerComNav
Model1500
DisplayLCD
Humidity95% non-condensing

Summary

Introducing the ComNav NX2 1500 Autopilot

Capabilities of the Autopilot System

Details the features and specifications of the autopilot system for various vessel sizes.

Principle of Operation

Explains how the autopilot system functions, including its microprocessor and control mechanisms.

Autopilot Components

Autopilot Instrument Control Head

Describes the main control and display unit of the autopilot system.

Flux Gate Compasses

Details the 45° and 35° flux gate compasses providing heading reference.

Distribution Unit

Covers the unit containing the course computer, motor drive circuitry, and central distribution.

Rudder Follower & Linkage

Describes the component that transmits rudder position information to the autopilot.

System Drive Units

Explains reversing pumpsets, linear drives, and solenoid valve drives.

Autopilot Accessories

Details additional accessories like control heads, alarms, and jog levers.

Installation Procedures

General Installation Comments

Provides essential advice and precautions for a correct and reliable autopilot installation.

Tools and Materials Needed

Lists the necessary tools and materials required for the installation process.

Distribution Unit Installation

Location and Wire Thickness Selection

Specifies mounting location and guides on selecting correct wire thickness.

Distribution Unit Installation Steps

Details the steps for installing the Distribution Unit, including template use and mounting.

Distribution Unit Configuration

A-1500 DIP Switches and Wiring Diagram

Explains DIP switch settings and shows wiring diagrams for A-1500 units.

A-1510 DIP Switches and Wiring Diagram

Explains DIP switch settings and shows wiring diagrams for A-1510 units.

Distribution Unit Connections and Settings

Connections and Safety Switch

Details unit connections and the importance of the safety switch.

DIP Switches and Trim Potentiometers

Explains DIP switch configuration and trim potentiometer calibration.

Control Head Installation

Location and Mounting

Specifies the recommended mounting location for the Control Head near the steering position.

Wiring and Connection

Provides instructions for wiring and connecting the Control Head to the system.

Compass Installation

Flux Gate Compass Location and Distances

Details optimal location and safe magnetic distances for flux gate compasses.

Compass Mounting and Connection

Provides instructions for mounting compasses and connecting their cables.

Rudder Follower & Linkage Installation

Location and Mounting

Explains the purpose and recommended mounting location for the Rudder Follower.

Linkage Connection

Details the process of mounting the Rudder Post Arm and connecting the linkage.

System Interfaces and Pumpsets

NMEA 0183 Compass Interface

Explains the use of the NMEA 0183 interface for compass connection and calibration.

FFU Tiller Steering

Details the installation of the jog switch for FFU tiller steering systems.

Reversing Pumpset Installation

Covers the connection of pumpsets to the vessel's hydraulic steering system.

Pumpset Fittings and Mounting

Recommends installing fittings before mounting and provides mounting guidelines.

Hydraulic System Piping and Filling

Details piping requirements and the procedure for filling the hydraulic system.

Linear Drive Operation

Explains how the linear drive connects to mechanical steering for autopilot control.

Solenoid Valve Pumpsets

Explains connecting solenoid coils to the Distribution Unit for 12 or 24 VDC systems.

Advanced Operation Features

Adjusting Response Settings

Notes that Rudder [RUD] and Counter Rudder [CRD] settings are inter-related.

Rudder, Sea State, Counter Rudder Functions

Explains critical rudder adjustment, yaw damping, and heading change correction.

Automatic Trim [ATC] Function

Explains ATC's role in reducing course errors caused by external forces.

Control Head Operation

Instrument Overview and Display

Provides an overview of the autopilot instrument's display and key areas.

Instrument Modes and Pages

Defines instrument modes (Standby, Autopilot, Setup, Edit) and pages.

Using the Control Buttons

Explains the functionality of the MODE, LEFT, RIGHT, SET, and OFF buttons.

Setup Mode and Lighting Controls

Details accessing Setup Mode and adjusting display lighting levels.

Autopilot Functions

Standby and Autopilot Modes

Describes standby mode and conditions for activating automatic steering.

Steering by Compass and Navigator

Explains how to select and activate compass and navigator steering modes.

Steering by Wind

Explains how to select and activate wind steering, including sail trim optimization.

Power Steering and Dodging

Describes power steering mode and how to temporarily disengage for manual dodging.

System Setup and Calibration

Setup Mode Navigation and Groups

Explains how to access and navigate Setup Mode, divided into 4 groups.

Lighting Setup Group [Lit]

Explains how to adjust lighting levels via the RIGHT button and lock with SET.

Autopilot Setup Group [P]

Details settings for Rudder, Sea State, Counter Rudder, Trim, and Limits.

Alarm Setup Group [A]

Details settings for Pilot Course, Timer Watch, Cross Track Error, and Beep alarms.

Compass Setup Group [C]

Details settings for Magnetic Heading, Local Variation, and Auto-Deviation.

Testing and Calibration

Dockside Testing Procedures

Lists essential pre-test checks and initial power-up procedures.

System Initialization and Air Purging

Explains instrument re-initialization and purging air from the hydraulic system.

Pump and System Functional Tests

Recommends performing functional tests at the dock to verify system readiness.

Sea Trials and APC Calibration

Outlines sea trial preparations, compass calibration, and APC routine.

APC Routine Outcome

Describes how to handle APC failure messages and the outcome of successful calibration.

Fine Tuning and Troubleshooting

Step-by-Step Fine Tuning Instructions

Provides step-by-step instructions for fine-tuning the autopilot settings for optimal performance.

Tuning Specific Settings

Guides on optimizing Rudder, Sea State, and ATC settings for different conditions.

Optional Fine Tuning Parameters

Details specific potentiometer adjustments for advanced fine-tuning.

Problem Solving Guide

Offers a guide to troubleshoot common symptoms with causes and actions.

NX2 Network Error Messages

Lists NX2 network error messages, their causes, and suggested remedies.

Maintenance and Specifications

Maintenance Schedule

Outlines a schedule for inspecting instrument and drive unit components.

Technical Specifications

Lists dimensions, weight, power, and output for main system components.

Component Specifications

Details specifications for pumpsets, linear drives, solenoid drives, and NX2 network.

Abbreviations Used in Manual

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