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VLT 5000 FLUX
Danfoss VLT 5000 FLUX User Manual
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VL
T
®
5000
FLUX
■
Handling
of
multi-references
Mu
l
ti
-
ref
e
ren
c
es
are
u
s
e
d
wh
e
re
t
wo
or
m
o
re
refer
ence
signals
are
connected
either
as
external
or
preset
reference
signa
ls.
Parameter
214
can
be
combined
in
the
following
functions:
•
Sum
•
Relati
ve
•
External/Preset
L
ist
of
h
andling
of
mu
lti-references
MG.55.A6.02
-
VL
T
is
a
registered
Danfoss
tra
demark
54
53
55
Table of Contents
Default Chapter
1
Table of Contents
1
Safety
3
How to Use this Manual
3
Software Version
3
Installation of Mechanical Brake
4
Safety Regulations
4
Use on Isolated Mains
4
Warning against Unintended Start
4
Abbreviations and Definitions
5
Frequency Converter
5
Introduction
5
Output
5
Switch NO/NC
5
Miscellaneous
6
Motor
6
References
6
Control Principle
8
Flux Vector Control Principle
8
Programmable Signal Outputs
8
Technology
8
Advanced Motor Protection
9
Advanced VLT Protection
9
Minor Interference on Mains
9
Reliable Galvanic Isolation
9
Key Diagram for VLT 5001–5027
10
Key Diagram for VLT 5122-5302 380-500V
11
Key Diagram for VLT 5032–5052 200–240 V
12
Key Diagram for VLT 5350-5500 380-500V
13
Mechanical Dimensions
14
Technical Data
14
Enclosure Type
17
Installation of VLT 5001-5302
17
Side by Side/Flange by Flange
17
Installation of VLT 5350-5500 380-500 V Compact
18
Ip 00 Vlt 5350 - 5500 380 - 500 V
18
Electrical Installation - Mains Supply
19
High Voltage Test
19
Motor Connection
19
Safety Earthing
19
Terminal Designation
19
Electrical Installation - Brake Resistor Temperature Switch
20
Electrical Installation - Loadsharing
20
Motor Shaft Direction
20
Tightening-Up Torques and Screw Sizes
21
Earth Leakage Current
22
Electrical Installation - 24 Volt External DC Supply
22
Electrical Installation - Relay Outputs
22
Extra Protection (RCD)
22
Compact IP 20/Nema 1
24
Compact IP 54
24
Electrical Installation, Power Cables
24
Installation of Control Cables
32
Terminal Designation
32
Connection of Encoder
33
Feedback System
33
Leds on Encoder Board
33
Bus Connection RS 232
35
Bus Termination
35
DIP Switches 1-4
35
Hardware Connection of the RS 232
35
2-Wire Start/Stop
36
Connection Examples
36
Pulse Start/Stop
36
Setup Change
36
Potentiometer Reference
37
Two-Wire Transmitter
37
Electrical Installation - EMC Precautions
38
Use of Emc-Correct Cables
40
Correct Earthing
41
Electrical Installation - Earthing of Control Cables
41
Wrong Earthing
41
Mains Supply Connected to Earth
42
Mains Supply Isolated from Earth
42
Position of RFI Switches
42
RFI Switch
42
Control Panel (LCP)
45
Leds
45
Display
45
Control Keys
45
Display Read-Out State
46
Display Mode
46
Local Control Keys
46
Display Mode - Selection of Read-Outstate
47
Structure for the Quick Menu Mode Versus the Menu Mode
47
Quick Setup Via Quick Menu
48
Menu Mode (Parameter Setting)
48
Changing Data
49
Changing a Text Value
49
Infinitely Variable Change of Numeric Data Value
49
Changing of Data Value, Step-By-Step
49
Initialisation to Factory Setting
50
Manual Initialisation
50
Local and Remote Control
51
Reference Handling
51
Handling of Single References
52
Handling of Multi-References
54
List of Handling of Multi-References
54
Programming of Stop at Torque Limit
55
Dynamic Brake Function(Brake Resistor)
56
Selection of Brake Resistor
56
Automatic Motor Adaptation, AMA
57
How to Perform an AMA
57
Limitations and Preconditions
57
Flying Start
58
Normal/High Overload Torque Control
59
Flying Start Is Active
59
Operation and Display
60
Changes During Operation
60
4-Setup:
60
Conversion Index
60
Programming
60
Active Setup
61
Language
61
Local Reference
61
Local/Remote Control
61
Copying of Setups
62
LCP Copy
62
Programming Setup
62
Display Line 2
63
Display Scaling Speed
63
Display Line 1.1
64
Display Line 1.2
64
Display Line 1.3
64
Local Operation Mode
64
Local Reset of Trip
65
Local Reversing
65
Local Stop
65
Lock for Data Change
65
Operating State at Power Up, Local Control
66
Quick Menu Setup
66
Userdefined Quick Menu
66
Load and Motor
67
Configuration
69
Motor Power
69
Torque Characteristics
69
Motor Current
70
Motor Frequency
70
Motor Voltage
70
Rated Motor Speed
70
Slip Compensation
71
Slip Compensation Time Constant
71
High Starting Torque
72
Start Delay (START DELAY)
72
Start Function (START FUNCTION)
72
DC Braking Current
73
DC Braking Time
73
DC Holding Current
73
Min. Speed for Activating Function at Stop
73
DC Brake Cut-In Speed
74
External Motor Fan
74
Motor Thermal Protection
74
Initial Current
75
Rotor Resistance
75
Start Speed
75
Stator Resistance
75
Iron Loss Resistance
76
Pole Number
76
Rotor Leakage Reactance
76
Stator Leakage Reactance
76
Functional Stop Delay, Par 163 - Flux
77
Mechanical Brake Initial Direction
77
Mechanical Brake Initial Torque
77
Mechanical Brake Release Delay
77
Minimum Intertia
77
References and Limits
79
Minimum Reference
80
Output Speed Range/Direction
80
Reference/Feedback Area
80
Maximum Reference
81
Ramp Type
81
Ramp-Down Time 1
81
Ramp-Up Time 1
81
Jog Ramp Time
82
Quick Stop Ramp-Down Time
82
Ramp-Down Time 2
82
Ramp-Up Time 2
82
Reference Function
83
Catch Up/Slow down Value
84
Torque Limit for Motor Mode
84
Torque Limit for Generating Operation
85
Warning: High Current
85
Warning: Low Current
85
Low Speed Current
86
Phase Loss Monitor
86
Warning: High Speed
86
Warning: Low Speed
86
Acceleration Jerk
87
Deceleration Jerk 1
87
Model Shift Speed
87
Introduction
88
Digital Input Functions
89
Analog Inputs
92
Terminal 53, Analog Input Voltage
93
Terminal 53, Min. Scaling
93
Terminal 54, Analog Input Voltage
93
Terminal 54, Min. Scaling
93
Function after Time out
94
Terminal 60, Max. Scaling
94
Terminal 60, Min. Scaling
94
Time out
94
Analog Outputs
95
Terminal 42 Output
95
Terminal 45, Output
95
Digital and Relay Outputs
96
Relay 01, off Delay
98
Relay 01, on Delay
98
Relay 01, Output
98
Relay 04, Output
98
Encoder Direction
99
Encoder Monitoring
99
Terminal 46, Digital Output
99
Terminal 46, Output, Pulse Scaling
99
Terminal 26, Digital Output
100
Terminal 26, Output, Pulse Scaling
100
Terminal 42, Output Maximum Scaling
100
Terminal 42, Output Minimum Scaling
100
KTY Sensor Type
101
Max Tracking Error
101
Special Functions
102
Brake Function/Overvoltage Control
103
Brake Power Limit, Kw
103
Brake Resistor, Ohm
103
Power Monitoring
103
Brake Check
104
Reset Function (RESET MODE)
104
Automatic Restart Time
105
Mains Failure, Par 407 - Flux
105
Trip Delay Torque
105
Flying Start
106
Speed Filt. Time
106
Speed PID Integral Time
106
Speed PID Proportional Gain
106
AEO Cos Phi
107
Inductance LC-Filter
107
LC-Filter Connected
107
Mains Voltage at Mains Fault
107
Adaptive Gain Max. Speed
108
Adaptive Gain Min. Speed
108
Adaptive Gain Scale
108
Serial Communication
109
Address
110
Coasting
110
DC-Brake
110
Quick-Stop
110
Bus Jog 1
111
Bus Jog 2
111
Reversing
111
Telegram Profile
111
Bus Time Interval Function
112
Digital Input, Parameter 528
113
Frequency, Parameter 518
113
Motor Current, Parameter 520
113
Torque, Parameter 521
113
Alarm Word, Parameter 538
114
Brake Power/Sec., Parameter 536
114
Heat Sink Temperature, Parameter 537
114
VLT Control Word, Parameter 539
114
Technical Functions
115
Hours Run, Parameter 601
116
Kwh Counter, Parameter 602:
116
Fault Log: Error Code
117
Fault Log: Time
117
Fault Log: Value
117
Reset of Kwh Counter
117
Operation Mode
118
Flash Test
119
Trouble-Shooting
120
Miscellaneous
120
Status Messages
121
Catch-Up (REM. CATCH UP)
121
Output Speed High (REM. SPEED HIGH)
121
Output Speed High (LOCAL SPEED HIGH)
121
Ramp Operation (REM. RAMPING)
122
Ramp Operation (LOCAL RAMPING)
122
Ramp Operation (MIXED RAMPING)
122
Running, Remote Control (REM. RUN OK)
122
Overvoltage Control
123
Automatic Motor Adaptation
123
List of Warnings and Alarms
124
Warnings
125
Alarm Messages
125
Undervoltage (DC LINK UNDERVOLT)
126
Brake Resistor Fault
127
Brake Resistor Power 100%
127
Brake Transistor Fault
127
Heat Sink Temperature too High
127
Motor Phase U Missing
128
Motor Phase V Missing
128
Out of Speed Range
128
Mains Failure (MAINS FAILURE)
128
Encoder Loss (ENCODER FAULT)
129
Tracking Fault
129
Appendix
131
Parameter Survey
131
General Technical Data
138
External 24 Volt DC Supply
141
Cable Lengths, Cross-Sections and Connectors
141
VLT 5000 Series Protection
142
Electrical Data
143
Bookstyle and Compact, Mains Supply
143
Compact, Mains Supply 3 X 200 - 240 V
144
Fuses
153
Non UL Compliance
154
Index
155
5
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Danfoss VLT 5000 FLUX Specifications
General
Brand
Danfoss
Model
VLT 5000 FLUX
Category
DC Drives
Language
English
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