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Deep Sea Electronics Plc 5210

Deep Sea Electronics Plc 5210
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DSE Model 5210 Automatic Start Engine Management and Instrumentation System Operators Manual
Deep Sea Electronics Plc
5210 AUTOSTART MODULE
OPERATING MANUAL
Author:- Anthony Manton
Deep Sea Electronics Plc
Highfield House
Hunmanby
North Yorkshire
YO14 0PH
England
Tel: +44 (0) 1723 890099
Fax: +44 (0) 1723 893303
email: Sales@Deepseaplc.com
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Table of Contents

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Deep Sea Electronics Plc 5210 Specifications

General IconGeneral
BrandDeep Sea Electronics Plc
Model5210
CategoryController
LanguageEnglish

Summary

Introduction to DSE 5210 Module

Notation Clarification

Clarifies the notation and symbols used throughout the manual for clear understanding.

Module Operation

Automatic Mode Operation

Describes how to activate and the sequence of events in automatic mode.

Manual Mode Operation

Explains manual control, start sequence, and operation of the generator.

Engine Protections and Alarms

Warning Alarms

Details non-critical alarm conditions that alert the operator to undesirable states.

Analogue Pre-Alarms

Pre-warns the operator of potentially serious alarm conditions before shutdown.

High Current Warning Alarm

Indicates generator output current exceeding a pre-set trip level.

Shutdown Alarms

Describes latching shutdowns that stop the generator and require fault clearing.

High Current Shutdown Alarm

Details shutdown condition for prolonged high generator output current.

Electrical Trips

Explains controlled stops due to electrical faults, including cooling down.

Control Module Description

LCD Display Screens Overview

Shows examples of instrument, status, and user-defined displays on the LCD.

LCD Display Area Breakdown

Details the different zones of the LCD display and their functions.

Viewing Engine Instruments

Explains how to scroll through and display various engine parameters.

J1939 CANbus Message Interpretation

Describes how to interpret J1939 CANbus alarm messages.

Viewing the Event Log

Details how to access and review logged shutdown and electrical trip alarms.

Alarm and Status Indicators

Explains the meaning of common alarm and status indicators on the LCD.

Control Buttons and Modes

Describes the function of each control button and operating mode.

Front Panel Configuration

Accessing Front Panel Configuration Editor

Step-by-step guide to enter the front panel configuration editor mode.

Editing Analogue Values

Details how to edit analogue parameters and save changes via the front panel.

Editing Current Date and Time

Explains how to adjust the module's internal clock and calendar.

Installation Instructions

Panel Cut-Out Dimensions

Specifies the required panel cutout size for mounting the module.

Cooling and Ventilation Requirements

Advises on operating temperature and ventilation for the module.

Module Unit Dimensions

Provides the physical dimensions of the DSE 5210 module.

Front Panel Layout Diagram

Illustrates the layout of controls and indicators on the front panel.

Rear Panel Layout Diagram

Shows the arrangement of connectors and terminals on the rear panel.

Electrical Connections

Connector Pin Details

Details pin assignments and recommended cable sizes for various connectors.

Plug A 8 Way Connections

Specific pinout and notes for the 8-way Plug A.

Plug B 11 Way Connections

Specific pinout and notes for the 11-way Plug B.

Plug C 3 Way Connections (Optional)

Pinout for the optional 3-way Plug C used with J1939 controllers.

Plug D 4 Way Connections (Optional)

Pinout for the optional 4-way Plug D used with RS485 controllers.

Plug F 4 Way Connections

Pinout for the 4-way Plug F for Generator Voltage Sensing.

Plug G 5 Way Connections

Pinout for the 5-way Plug G for Current Transformer connections.

Plug H 4 Way Connections

Pinout for the 4-way Plug H for Sender Inputs.

PC Configuration Interface Connector

Details the connector for PC configuration via the 810 interface.

Expansion Output Connector

Describes the connector for connecting expansion modules.

Connector Function Details

Explains the function of each pin for the main connectors.

Plug A 8 Way Pin Functions

Detailed functions for each pin of Plug A.

Plug B 11 Way Pin Functions

Detailed functions for each pin of Plug B.

Plug C 3 Way Pin Functions (J1939)

Pin functions for optional Plug C used with J1939 controllers.

Plug D 4 Way Pin Functions (RS485)

Pin functions for optional Plug D used with RS485 controllers.

Plug F 4 Way Pin Functions

Pin functions for Plug F (Generator Voltage Sensing).

Plug G 5 Way Pin Functions

Pin functions for Plug G (Current Transformer connections).

Plug H 4 Way Pin Functions

Pin functions for Plug H (Sender Inputs).

Purchasing Additional Connector Plugs

Lists part numbers for ordering additional connector plugs from DSE.

J1939 Controller Electrical Connections

Describes connections between the 52xx controller and J1939 enabled controllers.

Cummins ISBISBE J1939 Connections

Details electrical connections for Cummins ISB/ISBE engines via J1939.

John Deere J1939 Connections

Details electrical connections for John Deere engines via J1939.

Perkins 2800 Series J1939 Connections

Details electrical connections for Perkins 2800 Series engines via J1939.

Scania S6 J1939 Connections

Details electrical connections for Scania S6 engines via J1939.

Volvo TAD12 J1939 Connections

Details electrical connections for Volvo TAD12 engines via J1939.

Module Specifications

Commissioning Procedures

Pre-Commissioning Checks

Outlines essential checks to be made before starting the system.

Fault Finding Guide

Typical Wiring Diagram

Factory Default Configuration Settings

Icons and LCD Identification

Push Button Identification

Identifies the function of each push button on the module's front panel.

Status and Measurement Unit Icons

Explains the icons used for status and measurement units on the LCD.

Alarm Indication Icons

Describes the icons used to indicate different types of alarms.

Appendix and Additional Information

Alternative AC Wiring Topologies

Details wiring configurations for different AC system types.

3 Phase, 3 Wire Topology

Wiring diagram for a 3-phase, 3-wire system.

1 Phase, 2 Wire Topology

Wiring diagram for a 1-phase, 2-wire system.

2 Phase, 3 Wire Topology

Wiring diagram for a 2-phase, 3-wire system.

5210 IDMT Tripping Curves

Graph showing typical Inverse Definite Minimum Time (IDMT) tripping curves.

Sender Wiring Recommendations

Provides guidance on wiring oil pressure, coolant, and fuel level senders.

Earth Return Sender Wiring

Specific recommendations for wiring earth return type senders.

Insulated Return Sender Wiring

Specific recommendations for wiring insulated return type senders.

Fuel Level Sender Usage Notes

Explains how fuel level senders work and tank shape considerations.

J1939 CANbus Interface

Describes the module's capability to receive engine data via J1939 CANbus.

Connecting to Engine CANbus Example

Illustrates an example connection diagram for the 5210 to an engine CANbus.

Configuration Software and Interface Module

Details the PC software and interface module for configuration.

Output Expansion Options

Describes methods for expanding the module's output capabilities.

Relay Output Expansion (157)

Explains the 157 relay expansion module for additional relays.

LED Output Expansion (548)

Explains the 548 LED expansion module for remote LED indication.

Input Expansion Options

Describes options for increasing the number of monitored inputs.

Standby Generating Set Operation

Explains how the 5210 interacts with mains monitoring and ATS controllers.

Auto Mains Failure Integration

Discusses upgrading to a 5220 controller for auto mains failure functions.

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