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DEMAG DC-Com 5 User Manual

DEMAG DC-Com 5
124 pages
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Table of contents
General........................................................................................................................................................................ 7
DC-Com chain hoist .................................................................................................................................................... 7
DC-Com documentation.............................................................................................................................................. 7
Symbols/signal words.................................................................................................................................................. 7
Information on the operating instructions .................................................................................................................... 8
Liability and warranty................................................................................................................................................... 8
Copyright ..................................................................................................................................................................... 9
Use of spare parts ....................................................................................................................................................... 9
Definition of personnel................................................................................................................................................. 9
Test and inspection booklet....................................................................................................................................... 10
After-sales service..................................................................................................................................................... 10
Safety ........................................................................................................................................................................ 11
General...................................................................................................................................................................... 11
Safety signs on the equipment .................................................................................................................................. 11
Intended use.............................................................................................................................................................. 11
Hazards which may be caused by the machine ........................................................................................................ 12
Responsibility of the owner ....................................................................................................................................... 13
Operating personnel requirements ............................................................................................................................ 13
Personal protection equipment.................................................................................................................................. 14
Emergency stop device ............................................................................................................................................. 14
Regular inspections................................................................................................................................................... 14
Technical data ........................................................................................................................................................... 16
Design overview ........................................................................................................................................................ 16
Model code................................................................................................................................................................ 17
Selection table........................................................................................................................................................... 18
Electrical key values.................................................................................................................................................. 20
Hoist motor data ....................................................................................................................................................... 20
Mains connection delay fuse links............................................................................................................................. 23
Supply lines ............................................................................................................................................................... 23
Hook dimensions C ................................................................................................................................................... 24
Noise emission / sound pressure level..........................
............................................................................................ 26
Transport, packing and storage................................................................................................................................. 26
Safety instructions ..................................................................................................................................................... 26
Scope of delivery....................................................................................................................................................... 26
Transport inspection.................................................................................................................................................. 26
Packing...................................................................................................................................................................... 26
Storage ..................................................................................................................................................................... 27
Surface protection and painting................................................................................................................................. 27
Operating conditions ................................................................................................................................................. 28
Technical description................................................................................................................................................. 29
Drive and brake ......................................................................................................................................................... 29
Gearbox and slipping clutch ..................................................................................................................................... 29
Chain drive ............................................................................................................................................................... 30
Housing .................................................................................................................................................................... 30
Electrical equipment .................................................................................................................................................. 30
Control....................................................................................................................................................................... 30
7-segment display for operating status and error display.......................................................................................... 31
Software version, operating hours, number of cycles, operating statuses ................................................................ 31
1
1.1
1.2
1.3
1.4
1.5
1.6
1.7
1.8
1.9
1.10
2
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3
3.1
3.2
3.3
3.4
3.4.1
3.4.2
3.4.3
3.5
3.6
3.7
3.7.1
3.7.2
3.7.3
3.7.4
3.7.5
3.8
3.9
4
4.1
4.2
4.3
4.4
4.5
4.5.1
4.5.2
4.5.3
21480244/181209
3

Table of Contents

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DEMAG DC-Com 5 Specifications

General IconGeneral
TypeElectric Chain Hoist
Load Capacity500 kg
Safe Working Load500 kg
Control TypePendant control
Protection ClassIP55
Chain Falls1
Frequency50 Hz
Power Supply400 V / 50 Hz
MotorThree-phase motor
Control24 V low voltage control
Chain Diameter5 mm

Summary

2 Safety

2.4 Hazards which may be caused by the machine

Identifies potential dangers and risks associated with operation.

2.8 Emergency stop device

Details the function and location of the emergency stop.

6 Putting into service for the first time

6.1 Safety instructions when first putting the unit into service

Essential safety for initial commissioning.

7 Operation

7.1 Safety instructions for operation

Mandatory safety rules for operating the hoist.

7.4 Emergency stop

Procedure for using and understanding the emergency stop.

8 Maintenance/repair

8.1 Safety Instructions for maintenance/repair

Critical safety guidelines for all maintenance tasks.

8.4 Inspection and maintenance schedule

Comprehensive table of required checks and intervals.

9 Faults / Warnings

9.1 Safety instructions for faults / warnings

Safety guidelines for fault handling.

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