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Dremel DIGILAB LC40 User Manual

Dremel DIGILAB LC40
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IMPORTANT
Read Before Using
IMPORTANT
Lire avant usage
IMPORTANTE
Leer antes de usar
1-844-4DRML3D (1-844-437-6533) www.dremel.com
P.O. Box 081126 Racine, WI 53408-1126
DIGILAB
LC40 Laser Cutter
Operating/Safety Instructions
Consignes d’utilisation/de sécurité
Instrucciones de funcionamiento y seguridad
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Dremel DIGILAB LC40 Specifications

General IconGeneral
BrandDremel
ModelDIGILAB LC40
CategoryCutter
LanguageEnglish

Summary

Operating/Safety Instructions

IMPORTANT Read Before Using

Crucial safety and usage guidelines to review before operation.

Safety Symbols

Safety Alert Symbol

Symbol indicating potential personal injury hazards. Obey safety messages.

DANGER

Indicates hazardous situation resulting in death/serious injury if not avoided.

WARNING

Indicates hazardous situation resulting in death/serious injury if not avoided.

CAUTION

Indicates hazardous situation resulting in minor/moderate injury if not avoided.

GENERAL SAFETY WARNINGS

Work Area Safety

Guidelines for maintaining a safe and clean work area.

Electrical Safety

Precautions for safe operation concerning electrical connections and grounding.

Personal Safety

Recommendations for operator alertness, attire, and protective equipment.

LASER CUTTER SAFETY WARNINGS

Laser Beam Exposure

Warnings about direct laser beam exposure and risks of eye damage.

Material Handling and Exhaust

Guidelines for safe material engraving, exhaust system use, and fire prevention.

ADDITIONAL SAFETY WARNINGS

Control and Screen Safety

Precautions for using controls and preventing LCD screen damage.

Laser Head and Mirror Handling

Safety advice for moving the laser head and handling mirrors.

SYMBOLS

Electrical Symbols

Explains symbols for Volts, Amperes, Hertz, Diameter, and AC current.

Safety Symbols

Explains symbols for manual alert, grounding, laser radiation, high voltage, fire risk.

Certification Symbol

Explains the UL certification mark for US and Canadian Standards.

FCC AND IC COMPLIANCE

FCC Compliance

Equipment tested for compliance with Class B digital device limits.

Industry Canada (IC)

Device complies with Industry Canada's license-exempt RSSs for interference.

INFORMATION ON INTELLECTUAL PROPERTY

Permitted Use and Restrictions

Guidelines on using digital files and respecting third-party IP rights.

SPECIFICATIONS

Laser System Specifications

Details on laser type, power, classification, beam size, wavelength.

Laser Cutter Dimensions and Weight

Physical dimensions and weight of the laser cutter and shipping weight.

Hex Box Specifications

Dimensions, weight, and water capacity of the Hex Box unit.

Electrical Requirements

Power input ratings for the LC40 and Hex Box.

Operating Environment

Recommended temperature, workspace, and usage environment.

Supported Operating Systems

Compatible OS, browsers, and connection requirements.

Operating Capacities

Maximum engraving/cutting areas and height limits.

LASER CUTTER & HEX BOX™ CLEARANCE REQUIREMENTS

Clearance Diagram

Visual representation of minimum clearance distances around the laser cutter and Hex Box.

MATERIAL USAGE

LC40 Commonly Used Materials

List of materials tested and recommended for use with the LC40.

LC40 Prohibited Materials

List of materials to avoid due to safety or operational risks.

RESOURCES

Quick Start Guide and Manuals

Information on accessing the Quick Start Guide and other Dremel resources.

Software and Support Links

Access to Dremel LC40 Control Software, website, and customer support.

GLOSSARY OF TERMS

Laser Cutter Terminology

Definitions of terms related to the laser cutter's operation and components.

GLOSSARY OF TERMS (continued)

Engrave, Exhaust, and Hex Box Terms

Definitions for Engrave/Etch, Exhaust Hose, Hex Box, and related terms.

Laser System Components and Processes

Definitions for Laser Head, Material Library, Mirrors, Project, Raster, Score.

INTRODUCTION

Welcome to Dremel Digilab

Introduction to Dremel Digilab's mission and the laser cutting process.

TOOLS & SUPPLIES NEEDED FOR SETUP

Essential Setup Items

List of tools and supplies required for initial laser cutter setup.

UNPACKING

Unpacking Instructions

Step-by-step guide for safely removing the laser cutter and components from packaging.

KIT CONTENTS

Included Parts and Accessories

Visual inventory of all parts and accessories shipped with the LC40 laser cutter.

GETTING TO KNOW YOUR LASER CUTTER

LC40 Laser Cutter Components

Identification and labeling of the main parts of the LC40 laser cutter.

Hex Box™ Components

Identification and labeling of the main parts of the Hex Box unit.

GETTING TO KNOW YOUR LASER CUTTER (continued)

Laser Head and Gantry Details

Detailed view and labeling of the laser head, mirrors, and gantry system.

GETTING TO KNOW YOUR LASER CUTTER (continued)

Rear View of Laser Cutter and Hex Box

Identification of ports and connectors on the rear of the laser cutter and Hex Box.

LCD TOUCH SCREEN

Touch Screen Interface Overview

Explanation of status bar, menu bar, and control interface elements.

IP Address and Firmware Version

Location and meaning of the IP address and firmware version display.

LCD TOUCH SCREEN (continued)

Status Bar Icons and Meanings

Explanation of status bar icons for Ethernet, Wireless, Cooling, etc.

Menu Bar Functions

Description of HOME, JOB HISTORY, TOOLS, and NETWORK menu options.

LCD TOUCH SCREEN (continued)

HOME Screen - Laser Head Control

Functionality of LASER HOME, JOG SPEED, TEST FIRE, and directional buttons.

Laser Head Lock/Unlock

How to lock/unlock the laser head and its implications.

LCD TOUCH SCREEN (continued)

HOME Screen - Locked State and Job History

Explanation of the locked state and the JOB HISTORY tab for managing jobs.

LCD TOUCH SCREEN (continued)

JOB HISTORY Options

Actions for jobs in history: DELETE, RUN PERIMETER, NEXT.

LCD TOUCH SCREEN (continued)

TOOLS Menu - About and Factory Reset

Access device info and reset the laser cutter to factory defaults.

TOOLS Menu - Settings, Help, and Tutorials

Options for adjusting settings, accessing help, and viewing tutorials.

TOOLS Menu - Service, Licenses, Privacy

Access software updates, licenses, and privacy policy.

LCD TOUCH SCREEN (continued)

TOOLS > ABOUT THIS DEVICE

Detailed hardware and software information for the laser cutter.

TOOLS > FACTORY RESET

Confirmation and actions performed during a factory reset.

LCD TOUCH SCREEN (continued)

TOOLS > SETTINGS - Language Options

Changing the language for LCD menu warnings.

LCD TOUCH SCREEN (continued)

TOOLS > SETTINGS - Lights and Ventilation

Control cabinet LED lights and select ventilation system type.

LCD TOUCH SCREEN (continued)

TOOLS > SETTINGS > PRIME WATER PUMP

Controls for starting and stopping the water pump for cooling system priming.

LCD TOUCH SCREEN (continued)

TOOLS > HELP

Contact information for Dremel customer service and support.

TOOLS > TUTORIALS

Tutorials for focusing laser head, machine setup, and cleaning.

LCD TOUCH SCREEN (continued)

Tutorial Sequences: Job Prep and Hook Up

Visual guidance through job preparation and hook-up procedures.

LCD TOUCH SCREEN (continued)

TOOLS > TEST FILES

Available test files for verifying cutter functions and settings.

LCD TOUCH SCREEN (continued)

TOOLS > UPDATE SERVICE

Network connectivity and firmware update status.

TOOLS > LICENSES

Details on open source software licenses used in the product.

LCD TOUCH SCREEN (continued)

TOOLS > PRIVACY POLICY

Web address for reviewing the current and complete privacy policy.

NETWORK > MENU SCREEN

Options for wireless network connection and static IP addresses.

TOUCH SCREEN (continued)

NETWORK > WIRELESS - Select Network

Display of detected wireless networks and selection process.

NETWORK > WIRELESS - Password Prompt

Screen for entering password for a protected wireless network.

TOUCH SCREEN (continued)

NETWORK > WIRELESS - Connection Status

Notifications for successful or unsuccessful wireless network connections.

TOUCH SCREEN (continued)

NETWORK > STATIC IP Setup

Configure wireless/wired IP addresses and DNS settings.

OPERATION SCREENS

Checklist Screen Overview

System checks before job start and required operator inputs.

Checklist Screen - Errors Detected

Displays job preparation errors and links to troubleshooting.

OPERATION SCREENS (continued)

Job Checklist and Job in Progress

Checklist status and controls for pausing or canceling an active job.

DREMEL LC40 CONTROL SOFTWARE

Software Interface Overview

Introduction to control software's menu bar, tool bar, and workspace.

Software Interface Elements

Explanation of Project Name, Zoom, Default Size, and Status display.

DREMEL LC40 CONTROL SOFTWARE - Menu Bar

FILE Menu Options

Functions for opening files, importing, and creating new projects.

EDIT Menu Options

Actions for undo, redo, copy, paste, flip, and rotate objects.

HELP Menu Options

Access laser info, manuals, tutorials, FAQs, customer service.

DREMEL LC40 CONTROL SOFTWARE - Tool Bar

IMPORT and CAPTURE Functions

Importing files and using camera for design/material alignment.

UNDO, REDO, and AUTO ARRAY

Basic editing functions and creating duplicate objects.

DREMEL LC40 CONTROL SOFTWARE - Materials and Settings

MATERIALS - Selecting and Adding

Choosing materials and adjusting default settings for etching, cutting, scoring.

TIME, OPTIONS, and PRINT SETTINGS

Estimating job time, accessing advanced options, and configuring print settings.

DREMEL LC40 CONTROL SOFTWARE - Cut and Score

RUN PERIMETER, START, and STOP Functions

Controls for job execution, starting, pausing, and canceling jobs.

CUT and SCORE Print Settings

Adjusting heat, speed, depth, and passes for cut/score.

DREMEL LC40 CONTROL SOFTWARE - Engrave and Job Preview

ENGRAVE Print Settings

Adjusting black/white threshold, grayscale, invert, speed, resolution.

JOB PREVIEW and Execution Order

Review job settings, material, and execution order before sending to laser.

SETUP

Cut and Remove Zip Ties

Instructions for safely removing zip ties securing laser head and gantry.

SETUP (continued)

Install Honeycomb Plate

Guide for placing and aligning the honeycomb plate on the laser bed.

Remove Camera Lens Cap

Step for removing the protective cap from the laser head's camera lens.

SETUP (continued)

Attach Water Hoses

Connecting water hoses between laser cutter and Hex Box for cooling.

SETUP (continued)

Attach Air Tube

Connecting air tube between laser cutter and Hex Box for air assist.

SETUP (continued)

Connect Hex Box™™ Connector Cord

Connecting electrical cord between laser cutter and Hex Box.

Attach Exhaust Shroud

Installing the exhaust shroud onto the rear of the laser cutter.

SETUP (continued)

Exhaust Connections - Venting/Exhaust

Guidelines for connecting the exhaust system and ensuring proper ventilation.

SETUP (continued)

Clearance Requirements from Vent Terminations

Required clearances from vent terminations to building openings.

SETUP (continued)

Exhaust System Configurations - Case 2

Setup for using ducting with an in-line exhaust booster fan.

SETUP (continued)

Exhaust System Precautions and Make-Up Air

Safety precautions for exhaust routing and the importance of make-up air.

Exhaust System Setup Recommendations

Recommendations for hose length, diameter, and bends for exhaust setup.

SETUP (continued)

Exhaust Vent Hood Features

Recommended features for an effective exhaust vent hood.

Portable Filtration System Setup

Guidance for setting up a secondary standalone portable filtration system.

SETUP (continued)

Connecting Laser to Filtration System

Steps for connecting the laser cutter to an air filtration system.

SETUP (continued)

Plug in the Laser Cutter

Instructions for connecting the power cord to a grounded outlet.

Test GFCI Unit

Procedure for testing the Ground Fault Circuit Interrupter for safety.

SETUP (continued)

Turn On the Laser Cutter

Locating and operating the power switch to turn on the unit.

Get Started - Initial Setup Screens

Overview of initial setup screens presented upon first power-on.

SETUP (continued)

Fill Hex Box™™ with Distilled Water

Step-by-step guide for filling the Hex Box cooling system with distilled water.

SETUP (continued)

Connect Computer to Laser Cutter - Hardwire

Instructions for establishing a hardwired Ethernet connection.

Connect Computer to Laser Cutter - Wireless

Instructions for establishing a wireless connection.

Static IP Address Configuration

Guidance on setting a persistent IP address for machine connectivity.

SETUP (continued)

Network Setups - Peer to Peer Ethernet

Scenario 1: Connecting one laser to a single computer via Ethernet.

Network Setups - Multiple Lasers via Ethernet

Scenario 2: Connecting multiple lasers to a single computer via Ethernet.

SETUP (continued)

LAN Connection - Single Laser via Router

Scenario 3: Connecting one laser to computers via router (wireless/Ethernet).

LAN Connection - Multiple Lasers via Router

Scenario 4: Connecting multiple lasers to computers via router (wireless/Ethernet).

TESTS & ALIGNMENTS

Mirror Alignment Overview

Importance and common causes of mirror misalignment.

Tools and Supplies for Tests & Adjustments

List of necessary tools and materials for alignment procedures.

TESTS & ALIGNMENTS (continued)

4 Corner Mirror Alignment Test

Procedure to check mirror alignment by test firing in four corners.

TESTS & ALIGNMENTS (continued)

4 Corner Mirror Alignment Test - Results and Air Nozzle Check

Evaluating alignment results and checking for air nozzle clipping.

TESTS & ALIGNMENTS (continued)

Mirror Alignment Procedure - Gantry Alignment

Steps to align the gantry perpendicular to the Y-axis rails.

Mirror Alignment Procedure - Preparation

Preparing tools and workspace, and understanding adjustment screw effects.

TESTS & ALIGNMENTS (continued)

Mirror Alignment - Verify Beam Combiner and Mirror #1

Checking for clipping at beam combiner and centering spot on Mirror #1.

TESTS & ALIGNMENTS (continued)

Mirror Alignment - Align Axis A-B (Y-Axis)

Aligning laser beam and red dot with Y-axis using Mirror 1.

TESTS & ALIGNMENTS (continued)

Mirror Alignment - Align Axis B-C (X-Axis)

Aligning laser beam and red dot with X-axis using Mirror 2.

TESTS & ALIGNMENTS (continued)

Mirror Alignment - Align Axis Lens Holder (Z-Axis)

Centering laser beam on lens using Mirror 3 for Z-axis alignment.

TUBE GUARD REMOVAL

Tube Guard Removal Procedure

Step-by-step instructions for removing the laser tube guard for access.

OPERATING THE LASER CUTTER

Safety and Material Selection

Key safety warnings and guidance on choosing appropriate materials for laser operation.

OPERATING THE LASER CUTTER (continued)

Prohibited Uses and Restrictions

List of prohibited or not recommended uses and materials for the laser cutter.

OPERATING THE LASER CUTTER (continued)

Step 1: Create a Project

Overview of creating projects by importing files into the control software.

Compatible File Types and Processes

Table of file types (SVG, PDF, JPEG, PNG) and compatible laser processes.

OPERATING THE LASER CUTTER (continued)

File Preparation Details

Guidance on preparing vector and image files for cutting and engraving.

OPERATING THE LASER CUTTER (continued)

On-board Camera Capture - Material Placement

Using camera to capture material placement for accurate design alignment.

OPERATING THE LASER CUTTER (continued)

On-board Camera Capture - Trace Drawing

Using camera to trace drawings or sketches for laser file creation.

Import Project Files

Importing created project files into the Dremel LC40 for execution.

OPERATING THE LASER CUTTER (continued)

Select Material and Adjust Settings

Choosing materials and adjusting print settings for cut, engrave, or score.

Send Job to Laser and Save Project

Sending the job to the laser and saving projects for future use.

OPERATING THE LASER CUTTER (continued)

Step 2: Place Material on Honeycomb Plate

Instructions for placing work pieces on the honeycomb plate for cutting or engraving.

OPERATING THE LASER CUTTER (continued)

Step 3: Focus the Laser Head

Procedure for focusing the laser head using the spacer puck for clean cuts and engraving.

OPERATING THE LASER CUTTER (continued)

Step 4: Send the Job to the Laser

Sending the prepared job file to the laser cutter for processing.

Step 5: System Check

Verifying system readiness by checking status icons before starting a job.

OPERATING THE LASER CUTTER (continued)

Step 6: Send a Job

Finalizing and sending the job to the laser, including safety checks.

Step 7: Finishing the Job

Steps for safely removing finished parts and materials after job completion.

MAINTENANCE

Water Tank Maintenance

Routine tasks for maintaining the laser's cooling water tank.

Cleaning Procedures

Guidelines for cleaning the laser's optics, including focus lens and mirrors.

MAINTENANCE (continued)

Beam Combiner Lens Cleaning

Procedure for cleaning the beam combiner lens, requiring shroud removal.

Guide Rails, Enclosure, and Y-Axis Belts

Maintenance for guide rails, enclosure, and drive belts.

MAINTENANCE (continued)

Exhaust Fan and Shroud Cleaning

Instructions for cleaning dust buildup from the exhaust fan and shroud.

SHIPPING AND STORAGE

Shipping the Laser Cutter

Steps for safely packaging and preparing the laser cutter for transport.

Storing the Laser Cutter

Guidelines for storing the laser cutter in a clean, dry environment.

SERVICEABLE PARTS

Available Replacement Parts

List of part numbers and descriptions for common replacement parts.

Firmware & Open Source Software

Firmware Updates

Information on obtaining and installing firmware updates for improved performance.

Open Source Software Information

Details on open source licenses used and how to request source code.

Open Source Software Warranty

Warranty limitations and disclaimers regarding open source software.

Dremel Limited Warranty

Warranty Coverage and Claims Process

Details on warranty period, exceptions, and steps for making a warranty claim.

Warranty Exclusions and Disclaimers

Limitations on warranty coverage, including accidental damage and unauthorized alterations.

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