Duratech 2009 - Page 2

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Table of Contents6
2009 TUB GRINDER Manual 1: Operators Instructions9
Introduction10
Purpose10
Section 1: Safety12
Safety-Alert Symbols13
Operator - Personal Equipment15
Machine Safety Labels16
Shielding20
Tub Grinder Safety Review20
Thrown Objects and Operator Safety21
Service and Maintenance22
Personal Protection Equipment23
Fire Prevention23
Fire Extinguishers25
Important Safety Reminders26
Towing26
Section 2: Introduction27
Description of the 2009 Duratech Tub Grinder27
Electronic Governor27
Dry Clutch29
Rotor30
Screens30
Tub30
Hydraulic Cooler31
The Conveyor System31
Tub Cover (Optional)31
Control Panel31
Other Controls34
Section 3: Operation35
Pre-Operation Inspection35
Starting the Tub Grinder36
If the Engine Fails to Start36
Throttle Operation36
Automatic Engine Shutdown System37
Normal Shutdown Procedure37
Emergency Shutdown Procedure38
Parts of the Electronic Governor38
Operation of the Electronic Governor39
Calibration of the Electronic Governor40
Adjusting the Tub's Rotation Speed40
Raising the Tub40
Lowering the Tub42
Starting and Stopping the Belly and Discharge Conveyors42
Lifting the Discharge Conveyor42
Operating the Grinder Using the Remote Radio Option43
Grinding45
Grinding with Tub Cover45
Loading the Tub45
If Lodging Occurs While Grinding46
Grinding Wet Material46
Preparing the 2009 DURATECH TUB GRINDER for Transport46
Preparing the 2009 DURATECH TUB GRINDER for Operation48
After Transport48
Preparing the 2009 DURATECH TUB GRINDER for Storage48
Removing the 2009 DURATECH TUB GRINDER from Storage49
Installing a Screen49
Adjusting the Conveyor Belt Tension50
Adjusting the Conveyor Belt Tracking51
Adjusting Belly Belt Seals52
Belt Scrapers on Belly and Discharge Conveyors52
Adjusting Tub Chain Tension53
Engaging Clutch53
Disengaging the Clutch53
2009 Track Option54
Section 4: Engine Maintenance61
Section 5: General Maintenance61
Welding Procedure61
Batteries63
Lubrication63
Pressure Roller Lubrication68
Rotor Bearing Lubrication (for S. N. up to 064)69
Rotor Bearing Lubrication - Dodge Imperial ISAF Bearing Lubrication (for S.N. 065 and Up)69
Hydraulic System70
Clutch System71
Axle, Wheels and Tires71
Brake Component Lubrication72
Rotor Bearing Installation (for S.N. up to 064)74
Rotor Bearing Maintenance76
Dodge Rotor Bearing Installation (SN 065 & Up)77
Hammermill Maintenance81
Fixed Hammer Maintenance and Replacement82
Swinging Hammer Replacement and Maintenance83
Section 6: Troubleshooting the 2009 DURATECH TUB GRINDER88
Troubleshooting the Electronic Governor System88
Electro-Hydraulic Valve Calibration (for S.N. up to 20-4-DJ0019)94
Electro-Hydraulic Valve Calibration (for S.N. 20-2-GJ0020 and Up)95
General Troubleshooting96
Troubleshooting Omnex Wireless Remote Controls97
Troubleshooting Omnex Wireless 10 Button Remote Control100
Troubleshooting the Caterpillar C9 and C15 Tier III Engine and the Caterpillar C27 Tier II Engine110
Appendix A: Warranty111
Appendix B: SPECIFICATIONS112
2009EL Electric Tub Grinder Operators Manual Supplement115
Supplement Section 1: Start-Up (for S.N. up to 064)115
Supplement Section 1: Start up (for SN 065 and Up)117
Supplement Section 2: Shut-Down Procedure (for S.N. up to 064)119
Supplement Section 2: Shut-Down Procedure (for SN 065 and Up)120
Supplement Section 3: Lubrication121
Supplement Section 4: Raising/Lowering the Tub Platform, Raising/Lowering the Discharge Conveyor, and Folding/Unfolding the Discharge Conveyor122
Supplement Section 5: Hydraulic Cooler123
Supplement Section 6: Control Panel124
Supplement Section 7: Belt Deflection125
Model 2009El Electric Specifications126
Appendix C: Operator Training Form129
2009 DURATECH TUB GRINDER Documentation Comment Form131

Duratech 2009 - Page 2

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