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Duratech
Farm Equipment
2009
Duratech 2009 User Manual
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2009
T
ub Grinder
In
cl
ud
es
: S
tationar
y Electr
ic Supplement
Manual I: Operating Instructions
TM
P
roduct
I
nforma
tIon
2
Table of Contents
Table of Contents
6
2009 TUB GRINDER Manual 1: Operators Instructions
9
Introduction
10
Purpose
10
Section 1: Safety
12
Safety-Alert Symbols
13
Operator - Personal Equipment
15
Machine Safety Labels
16
Shielding
20
Tub Grinder Safety Review
20
Thrown Objects and Operator Safety
21
Service and Maintenance
22
Personal Protection Equipment
23
Fire Prevention
23
Fire Extinguishers
25
Important Safety Reminders
26
Towing
26
Section 2: Introduction
27
Description of the 2009 Duratech Tub Grinder
27
Electronic Governor
27
Dry Clutch
29
Rotor
30
Screens
30
Tub
30
Hydraulic Cooler
31
The Conveyor System
31
Tub Cover (Optional)
31
Control Panel
31
Other Controls
34
Section 3: Operation
35
Pre-Operation Inspection
35
Starting the Tub Grinder
36
If the Engine Fails to Start
36
Throttle Operation
36
Automatic Engine Shutdown System
37
Normal Shutdown Procedure
37
Emergency Shutdown Procedure
38
Parts of the Electronic Governor
38
Operation of the Electronic Governor
39
Calibration of the Electronic Governor
40
Adjusting the Tub's Rotation Speed
40
Raising the Tub
40
Lowering the Tub
42
Starting and Stopping the Belly and Discharge Conveyors
42
Lifting the Discharge Conveyor
42
Operating the Grinder Using the Remote Radio Option
43
Grinding
45
Grinding with Tub Cover
45
Loading the Tub
45
If Lodging Occurs While Grinding
46
Grinding Wet Material
46
Preparing the 2009 DURATECH TUB GRINDER for Transport
46
Preparing the 2009 DURATECH TUB GRINDER for Operation
48
After Transport
48
Preparing the 2009 DURATECH TUB GRINDER for Storage
48
Removing the 2009 DURATECH TUB GRINDER from Storage
49
Installing a Screen
49
Adjusting the Conveyor Belt Tension
50
Adjusting the Conveyor Belt Tracking
51
Adjusting Belly Belt Seals
52
Belt Scrapers on Belly and Discharge Conveyors
52
Adjusting Tub Chain Tension
53
Engaging Clutch
53
Disengaging the Clutch
53
2009 Track Option
54
Section 4: Engine Maintenance
61
Section 5: General Maintenance
61
Welding Procedure
61
Batteries
63
Lubrication
63
Pressure Roller Lubrication
68
Rotor Bearing Lubrication (for S. N. up to 064)
69
Rotor Bearing Lubrication - Dodge Imperial ISAF Bearing Lubrication (for S.N. 065 and Up)
69
Hydraulic System
70
Clutch System
71
Axle, Wheels and Tires
71
Brake Component Lubrication
72
Rotor Bearing Installation (for S.N. up to 064)
74
Rotor Bearing Maintenance
76
Dodge Rotor Bearing Installation (SN 065 & Up)
77
Hammermill Maintenance
81
Fixed Hammer Maintenance and Replacement
82
Swinging Hammer Replacement and Maintenance
83
Section 6: Troubleshooting the 2009 DURATECH TUB GRINDER
88
Troubleshooting the Electronic Governor System
88
Electro-Hydraulic Valve Calibration (for S.N. up to 20-4-DJ0019)
94
Electro-Hydraulic Valve Calibration (for S.N. 20-2-GJ0020 and Up)
95
General Troubleshooting
96
Troubleshooting Omnex Wireless Remote Controls
97
Troubleshooting Omnex Wireless 10 Button Remote Control
100
Troubleshooting the Caterpillar C9 and C15 Tier III Engine and the Caterpillar C27 Tier II Engine
110
Appendix A: Warranty
111
Appendix B: SPECIFICATIONS
112
2009EL Electric Tub Grinder Operators Manual Supplement
115
Supplement Section 1: Start-Up (for S.N. up to 064)
115
Supplement Section 1: Start up (for SN 065 and Up)
117
Supplement Section 2: Shut-Down Procedure (for S.N. up to 064)
119
Supplement Section 2: Shut-Down Procedure (for SN 065 and Up)
120
Supplement Section 3: Lubrication
121
Supplement Section 4: Raising/Lowering the Tub Platform, Raising/Lowering the Discharge Conveyor, and Folding/Unfolding the Discharge Conveyor
122
Supplement Section 5: Hydraulic Cooler
123
Supplement Section 6: Control Panel
124
Supplement Section 7: Belt Deflection
125
Model 2009El Electric Specifications
126
Appendix C: Operator Training Form
129
2009 DURATECH TUB GRINDER Documentation Comment Form
131
4
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Duratech 2009 Specifications
General
Brand
Duratech
Model
2009
Category
Farm Equipment
Language
English
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