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Electrolux Side-By-Side Refrigerator User Manual

Electrolux Side-By-Side Refrigerator
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5995393583 (0311)
Dishwasher
Service Manual
Side by Side Refrigerator

Table of Contents

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Electrolux Side-By-Side Refrigerator Specifications

General IconGeneral
TypeSide-by-Side
Energy Star CertifiedYes
Door FinishStainless Steel
Temperature ControlElectronic
Ice MakerYes
Water DispenserYes
Defrost SystemFrost-Free

Summary

SAFE SERVICING PRACTICES

Section A - Installation

Uncrating

Procedures for removing refrigerator from shipping carton and initial handling.

Model and Serial Number

Location of model and serial number plates for identification.

Air Circulation

Importance of proper airflow around the refrigerator for efficient operation.

Electrical Information

Requirements for connecting the refrigerator to a proper electrical outlet.

Leveling

Instructions on how to properly level the refrigerator for stability and function.

Door Removal

Step-by-step guide for removing the refrigerator and freezer doors.

Door Alignment

Procedures for adjusting doors to ensure proper closure and appearance.

Section B - Refrigerator Cabinet

Basic Construction

Overview of the cabinet's structural components and materials.

Compressor Mounting

Details on how the compressor is attached to the refrigerator base.

Insulation and Inner Liner

Description of the cabinet's insulation and inner liner construction.

Cabinet Doors and Gaskets

Information on the construction of cabinet doors and their sealing gaskets.

Adjustable Door Bins

How to move and adjust door bins for personalized storage.

Front and Rear Rollers

Instructions for removing and adjusting front and rear rollers for leveling.

Cabinet Touch-Up Procedure

Steps for refinishing minor scratches or damage to the cabinet's painted surface.

Section C - Electrical Components

Electrical Grounding

Importance and methods of proper electrical grounding for safety.

Compressor

Overview of compressor and its electrical components like relays.

Solid State Relay

Explanation of the solid-state relay's function and operation.

To Check/Replace Relay

Step-by-step procedure for testing and replacing the compressor relay.

Overload Protector

Information about the overload protector's function and thermal operation.

To Check/Replace The Overload Protector

Procedure for testing and replacing the overload protector.

Run Capacitor

Details about the run capacitor's role in compressor efficiency.

To Check/Replace The Run Capacitor

Steps for testing and replacing the run capacitor.

Compressor Start Circuit

Explanation of how the compressor starts using the relay and windings.

Compressor Run Circuit

How the run capacitor aids compressor efficiency during operation.

Compressor Operating Characteristics

How the compressor circuit and overload protector function.

Compressor Electrical Check

Troubleshooting steps for checking compressor voltage and operation.

Perimeter and Mullion Hot Tube

Description of the hot tube's function in preventing condensation.

Evaporator Fan & Motor Assembly

Location and function of the evaporator fan motor.

To Remove Evaporator Fan Motor

Step-by-step guide to remove and replace the evaporator fan motor.

Defrost Thermostat

Function and calibration of the defrost thermostat.

To Test The Defrost Thermostat

Procedure for testing the defrost thermostat's continuity.

To Remove The Defrost Thermostat

Steps for removing and replacing the defrost thermostat.

Defrost Heater

Information about the defrost heater's wattage and function.

How To Remove The Defrost Heater

Step-by-step guide for removing and replacing the defrost heater.

Section C - Electronic Controls

Damper Assembly

Function of the motorized damper controlling airflow between compartments.

Freezer Temperature Control

How the NTC thermistor monitors freezer temperature.

Fresh Food Temperature Control

How the NTC thermistor monitors fresh food compartment temperature.

Defrost Heater

Function of the 450W heating element in the evaporator.

Defrost Termination Thermostat (DTT)

Function of the DTT in ending the defrost cycle.

Standard Compressor

Role of the compressor in creating pressures for heat exchange.

Evaporator Fan

Function of the fan circulating air in freezer and fresh food compartments.

Condenser Fan

Function of the fan circulating air through condenser coils.

Fresh Food Door Sensor

How the magnetic reed switch detects door state.

Air Filter

Function of the fan circulating air through a filter.

Sensors

Details on NTC Thermistor sensor.

Fresh Food Lights

How interior lights are enabled/disabled by door sensor.

Alarm

Description of the audible transducer (Piezo) for alarms.

Control, Main Board

Power supply details for the main control board.

Control, User Interface

Power supply details for the user interface.

Numeric Display

Description of display types for versions A and B.

Fahrenheit & Centigrade Temperature

Feature to change temperature display units.

Showroom Setting

Description of active functions in showroom mode.

Alarms and Signals

Overview of refrigerator alarms and indicator lights.

Temperature Alarm

How the temperature alarm enables and indicates status.

Alarm Condition

Status of alarm when enabled and parameters are within tolerance.

Reset Button

Procedures for resetting or turning alarm functions on/off.

Door Ajar LED (flashing green)

Indication for door ajar condition and reset.

Door Ajar & High Temp

Alarm condition for door open and exceeding temperature limits.

Power Failure (flashing yellow)

Indicator for power failure status.

Power Failure & High Temp

Alarm condition for power failure and high temperature.

High Temp

Indicator for temperatures exceeding recommended limits.

Alarm OFF

Indication when alarm has been turned off by the user.

Show Room Setting

Activation and deactivation of showroom mode.

Active Function Displays

Functions displayed in showroom mode.

Fresh Food Lights

How interior lights are enabled/disabled by door sensor.

Change Between Fahrenheit and Centigrade

How to switch temperature display units.

Advance Into Defrost Cycle Manually

Procedure to manually initiate or deactivate defrost cycle.

Operation - Updated Revision L

Details on operating procedures for Revision L.

User Interface – Ver. A

Details on the two-position readout for freezer and food compartments.

User Interface – Ver. A (Freezer)

How to adjust freezer temperature using UP/DOWN keys.

User Interface – Ver. A (Fresh Food)

How to adjust fresh food compartment temperature.

Temperature Alarm

How to activate, deactivate, and reset alarms.

Air Filter Control (Not on all Models)

How to activate/deactivate air filter and monitor status.

Fast Freeze/Fast Ice Mode

How to activate fast freeze and fast ice modes.

Over Temperature Shut Off

Condition for compressor operation termination due to high ambient temp.

User Interface - Version B

Details on the one-position readout for freezer and food compartments.

User Interface - Version B (Freezer)

How to adjust freezer temperature using Colder/Warmer keys.

Number Setting to Temperature Conversion (Freezer)

Conversion chart for freezer settings to actual temperatures.

User Interface - Version B (Fresh Food)

How to adjust fresh food compartment temperature.

Number Setting to Temperature Conversion (Fresh Food)

Conversion chart for fresh food settings to actual temperatures.

Section C - Diagrams

Diagram A - Control System

Wiring diagram for the refrigerator's control system.

Diagram B - Controller, User Interface Board

Diagrams illustrating the controller and user interface boards.

Section C - Wiring Diagrams

Wiring Diagrams

Detailed wiring diagrams for the refrigerator's electrical components.

Section C - Performance Data

Performance Data

Table showing operating parameters at different ambient conditions.

Defrost Specifications

Specifications for defrost thermostat and heater.

Condenser Fan Motor

Performance data for the condenser fan motor.

Ice Maker Specifications

Electrical and thermostat specifications for the ice maker.

Section C - Service Diagnostics

Service Diagnostic Mode - Sigma Electronic Control

Introduction to the diagnostic mode for viewing data and testing loads.

View

Capabilities within the diagnostic mode for viewing system data.

Test

Capabilities within the diagnostic mode for testing components.

Deactivation

How to exit the service diagnostic mode.

Service Test Menu

Overview of the tests available in the diagnostic menu.

Test 1 - Firmware Version

Test to display software versions of main board and user interface.

Test 2 - Evaporator Fan Test

Test to check evaporator fan operation at high and low speeds.

Test 3 - Freezer temperature, last 24 hours

Test to display min, max, and average freezer temperatures.

Test 4 Fresh Food temperature, Last 24 hours

Test to display min, max, and average fresh food temperatures.

Test 5 - Damper Motor is a 12 volt DC Stepper motor

Test to check damper motor operation and position.

Test 6 - Defrost

Test to check defrost cycle parameters, including heater activation.

Test 7 - Compressor and condenser fan on

Test to check compressor run time, cycles, and fan operation.

Test 8 Default Settings / Clear Service Data

Test to reset to factory defaults or clear service data.

Manual Defrost

Procedure to manually activate or deactivate the defrost cycle.

Function

Initiates a normal defrost cycle, disabling other functions.

Section C - Removal & Installation

Control Removal & Installation

Steps for removing and installing the refrigerator's control board.

To service the power board

Instructions for accessing and replacing the power board.

To replace the fuse

How to replace the 3-amp fuse on the control board.

To replace the damper

Steps for removing and replacing the damper assembly.

The food compartment temperature sensor is located

Location and replacement of the food compartment temperature sensor.

The freezer compartment temperature sensor is located

Location and replacement of the freezer compartment temperature sensor.

Food Compartment Light Switch

Function and replacement of the magnetic reed switch for the interior light.

Section C - System Exploded View

System Exploded View

Exploded view illustrating the refrigerator's major components.

Section D - Air Circulation

Automatic Defrost Models

Explanation of how automatic defrost operates.

Principals Of Automatic Defrost Operation

Core principles of moisture transfer to the evaporator.

Air Circulation Patterns

Description of how air flows through freezer and fresh food compartments.

Section E - Refrigeration System

Definitions

Definitions for refrigerant terms: Recovery, Recycling, Reclaim.

Safety Warnings

Crucial safety precautions for handling refrigeration systems.

Compressor Testing

Precautions and warnings for testing compressor terminals.

Charging Sealed Systems

Dangers of overcharging and consequences like shell separation.

Soldering

Safety warning related to soldering pressurized systems.

Basic Components

List of key components in a refrigerator's system.

Perimeter Hot Tube

Function and replacement of the perimeter hot tube for condensation control.

Refrigerant Cycle

Explanation of the continuous refrigeration cycle.

Low or High Side Leak or Undercharge

Symptoms and consequences of low or high side refrigerant leaks.

Testing for Refrigerant Leaks

Procedures for locating and repairing refrigerant leaks.

Checking for Internal (Hot Tube) Leaks

Method for confirming internal hot tube leaks.

Compressor Replacement

Steps and cautions for replacing a compressor.

To Use Dry Nitrogen To Flush The System

Procedure for flushing the system using dry nitrogen.

To Use Refrigerant To Flush The System

Procedure for flushing the system using refrigerant.

Installing a New Compressor

Step-by-step guide for installing a replacement compressor.

Condenser Replacement

Procedures for replacing the refrigerator's condenser.

Evaporator Replacement

Steps for replacing the evaporator assembly.

Heat Exchanger Replacement

Procedure to bypass and replace the internal heat exchanger.

Perimeter Hot Tube Repair Kit

Information on the kit to bypass a leaking perimeter hot tube.

Bypassing Perimeter Hot Tube - Step 1

First step in bypassing a leaking perimeter hot tube.

Installing The Heater Wire - Step 2

Second step in installing the heater wire for the perimeter hot tube.

Installing The Heater Wire - Step 3

Third step for installing the heater wire and connecting it.

Filter-Drier Installation

Procedure for replacing the liquid line filter-drier.

Evacuating and Recharging

Procedures for evacuating and recharging the refrigeration system.

Equipment Needed for Evacuation & Recharging

List of tools and equipment required for evacuation and recharging.

Installing Evacuation and Recharging Equipment

Steps for setting up the evacuation and recharging equipment.

Evacuating System

Procedure for evacuating the refrigeration system to remove air and moisture.

Charging The System

Steps for correctly charging the refrigeration system with refrigerant.

Preparing The Charging Cylinder

Steps for preparing the charging cylinder for refrigerant transfer.

Final Leak Test

Procedures for performing a final leak test after charging.

R-134a Service Information

General service information specific to R-134a refrigerant.

Verify Refrigerant Type In The System

Importance of verifying refrigerant type before service.

Dedicated Equipment

Requirements for dedicated equipment when working with R-134a.

R-134a Refrigeration Systems

Comparison of R-134a systems with R-12 systems.

Miscibility Of R-134a And Ester Oil

Information on Ester oil used with R-134a and its properties.

Water In The Refrigeration System

Problems caused by water in the refrigeration system and evacuation requirements.

Vacuum Pump Maintenance

Essential procedures for maintaining vacuum pumps.

Refrigerant Leaks

How R-134a leaks compare to R-12 and brazing practices.

Leak Detection

Methods for detecting R-134a refrigerant leaks.

R-134a Properties

Comparison of R-134a and R-12 properties.

Pressure Temperature Chart

Chart showing pressure-temperature relationships for HFC-134a and CFC-12.

R-134a Health and Safety Information

Health and safety information for handling R-134a.

Inhalation Toxicity

Effects of inhaling HFC-134a vapor and exposure limits.

Cardiac Sensitization

Risks of cardiac issues from high HFC-134a vapor concentrations.

Spills Or Leaks

Procedures for handling spills or large releases of R-134a vapor.

Skin And Eye Contact

Precautions for skin and eye contact with liquid HFC-134a.

Combustibility Of Hfc-134a

Information on the combustibility of HFC-134a under specific conditions.

Leak Testing

Warning against using air/HFC-134a mixtures for leak testing.

Bulk Delivery and Storage

Safe practices for bulk delivery and storage of refrigerants.

Filling and Charging Operations

Recommended practices for filling and charging operations.

Refrigerant Recovery Systems

Procedures for efficient refrigerant recovery.

Thermal Decomposition

Risks and effects of thermal decomposition of HFC-134a vapors.

Section F - Ice Maker

Rear Mounted Ice Maker for Counter Depth Model Refrigerators

Overview of the ice maker's location and function.

Front Cover

Role of the decorative front cover protecting the ice maker mechanism.

Ice Mold

Description of the die-cast aluminum ice mold and its features.

Mold Heater

Details on the mold heater's rating and function.

Ice Stripper

Function of the ice stripper in preventing ice from falling back.

Ice Ejector

How ejector blades sweep ice sections out of the mold.

Water Valve Assembly

Operation of the water valves for filling the ice mold.

Thermostat

Function of the thermostat as a safety device against overheating.

Sensing Arm & Linkage

How the sensing arm controls ice quantity and stops production.

Timing Switches

Description of the three SPDT timing switches.

Thermal Cut-Out (TCO)

Function of the TCO as a one-time limit fuse.

Timing Cam & Coupler

Components of the timing cam and coupler.

Timing Gear

Function of the gear driven by the motor to rotate cam and ejector.

Motor

Details about the low wattage motor driving the timing gear.

On / Off Switch

Function of the switch to turn the ice maker off or start harvest cycle.

Fault Diagnosis

Troubleshooting guide for common ice maker problems.

Complaint - Ice Maker Fails to Start

Troubleshooting steps for an ice maker that fails to start.

Complaint-Ice Maker Fails to Complete Cycle

Troubleshooting steps for an ice maker not completing its cycle.

Complaint-Ice Maker Fail to Stop at End of Cycle

Troubleshooting steps for an ice maker that does not stop at cycle end.

Complaint-Ice Maker Continues to Eject When Container is Full

Troubleshooting steps for continuous ejection when container is full.

Complaint-Ice Maker Produces Undersized Ice Pieces

Troubleshooting steps for undersized ice production.

Ice Maker Testing Procedures

Procedures for testing the ice maker's operation.

Operating Cycle

Considerations for the ice maker's water refilling and ice storage.

Operating Cycle Illustrations - Manual Cycle

How to manually cycle the ice maker.

Operating Cycle Illustrations - Electrical

Wiring diagrams illustrating electrical operation of the ice maker.

Ice Maker - Electric 2

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 3

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 4

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 5

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 6

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 7

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 8

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 9

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 10

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 11

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 12

Electrical wiring diagram for ice maker operation state.

Ice Maker - Electric 13

Electrical wiring diagram for ice maker operation state.

Operating Cycle Illustrations - Mechanical

Mechanical illustration of the ice maker's operating cycles.

Step 1

Mechanical illustration of the ice maker's freezer cycle.

Step 2

Mechanical illustration of the ice maker's start of harvest cycle.

Step 3

Mechanical illustration of the ice maker's harvest cycle.

Step 4

Mechanical illustration of the ice maker's harvest cycle.

Step 5

Mechanical illustration of the ice maker's harvest cycle.

Step 6

Mechanical illustration of the ice maker's harvest cycle.

Step 7

Mechanical illustration of the ice maker's harvest cycle.

Step 8

Mechanical illustration of the ice maker's end of harvest cycle.

Step 9

Mechanical illustration of the ice maker's fill cycle.

Step 10

Mechanical illustration of the ice maker's end of fill cycle.

Ice Maker - Electric 14

Electrical wiring diagram for ice maker operation state.

Section G - Ice & Water Dispenser

Ice Dispenser Container & Rail Assembly

Details on the ice dispenser container and its mounting.

Dispenser Auger Motor & Solenoid Assembly

Location of auger motor, solenoid, light socket, and bulb.

To Remove Auger Motor

Steps for removing the dispenser auger motor.

To Test Auger Motor

Procedure for testing the auger motor's resistance.

To Remove Solenoid Assembly

Steps for removing the dispenser solenoid assembly.

To Test Solenoid Assembly

Procedure for testing the solenoid assembly's resistance.

To Remove Lamp Socket and Light Bulb

Steps for removing and replacing the dispenser lamp socket and bulb.

Ice Auger & Crusher Assembly

Components of the ice auger and crusher assembly.

To remove Ice Auger & Crusher Assembly

Steps for removing the ice auger and crusher assembly.

To replace Crusher Blades

Steps for replacing the crusher blades.

Ice and Water Dispenser Assembly

Overview of dispenser features and actuators.

Feature Levels

Explanation of different feature layouts on the dispenser.

Seven Selection Dispenser

Description of the seven selection dispenser functions.

Icon Model Dispenser

Description of the icon model dispenser functions.

Six Selection Dispenser

Description of the six selection dispenser functions.

Electrical Mechanical Dispenser

Description of the electrical mechanical dispenser functions.

Gaining Access

Procedures for gaining access to the dispenser control area.

On models with electrical mechanical selector

Accessing the selector switch on electrical mechanical models.

To test the switch

Testing dispenser switches for light and solenoids.

On models with electronic control

Gaining access to the electronic control board.

With the board removed, remove the 3 screws

Steps for removing the dispenser housing and pulling it forward.

Remove water line from dispenser housing

Procedure for removing the water line from the dispenser.

The ice door and actuator switches

Servicing the ice door, actuator switches, and return springs.

The closer can be replaced

Steps for replacing the door closer mechanism.

The door closer is mounted on the side of the housing

How the door closer works to slow door closing.

Fast Freeze - Fast Ice

How to select and activate Fast Freeze and Fast Ice modes.

How To Test The Electronic Dispenser

Procedures for testing the electronic dispenser controls.

The connector on the left side of the board is for the door wiring harness

Details on the door wiring harness connector and main harness connections.

The labeling is as follows

Labeling of connectors on the control board.

The relays mounted on the board are numbered

Identification of relays on the control board.

The power supply onto the board is 120 VAC

Power supply and voltage conversion details for the control board.

The control board is mounted on the front face

Servicing the control board by removing the front face.

Current will be carried between the power board and the control board

Checking the ribbon cable connecting power and control boards.

The ribbon cable will be a replaceable part

Procedures for testing and replacing the ribbon cable.

There are lighted paddles in the dispenser

Details on lighted paddles and their replacement.

Section H - Water System

Water Systems

Overview of water control for ice maker and dispenser.

Water Valve

Description of dual and single coil water valves.

PureSource Water Filters

Information on front and rear water filter types and replacement.

Water Tanks

Description of the refrigerator's water tank assembly.

Front Filter System

Diagram of the front filter water system.

Rear Filter System

Diagram of the rear filter water system.

To Test The Water Fill System

Procedures for testing the water fill system and diodes.

Resistance Check

Method for testing diodes using an ohmmeter.

Voltage Check for Water to Icemaker

Procedure for checking voltage to the water valve coils.

Digital Meter

Expected readings with a digital meter and open diodes.

Voltage Drop From Heater

How heater resistance affects voltage readings.

Voltage Readings Are Different Between Primary And Secondary Valve Coils

Normal voltage differences between primary and secondary valve coils.

No Water at Door

Troubleshooting no water at the door, including diode and board checks.

Diode Kit

Part number for the diode replacement kit.

Checking Water

Steps to check if valves are letting water through.

Ice Maker Valve

Procedure to test and replace the ice maker water valve.

Chilled Water Valve

Procedure to test and replace the chilled water valve.

Low/No Voltage At Coil(s)

Checking connections for low or no voltage at coils.

Voltage Readings at Green Coil of Secondary Valve

Expected voltage readings for the secondary valve coil when ice maker fills.

Voltage Reading at Yellow Coil of Secondary Valve

Expected voltage readings for the secondary valve coil when filling glass.

Voltage Reading at Coil of Primary Valve

Expected voltage readings for the primary valve coil.

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