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Ercolina TB100 - Bending Terminology and Material Selection; Key Bending Terms; Material Selection Criteria

Ercolina TB100
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Bending Terminology
OD: Outside diameter of pipe or tube.
ID: Inside diameter of pipe or tube.
Wall thickness: Pipe wall thickness is measured in terms of schedule (i.e. 5, 10, 40). Tube wall thickness
is measured in terms of gauge (i.e. 16 gauge = .065).
Center Line Radius (CLR): Exact measured distance from centerline of tooling to centerline of material’s
neutral axis.
Degree of bend angle: Number of degrees required in a bend - right angle requires 90° of bend.
Springback: A material’s tendency to return to its original shape after bending.
Ovality: Amount of distortion created in the cross section of pipe or tube from a normal round shape.
Tangent points: The two points at which bend starts and ends.
Distance between bends: Straight section between two tangent points of bends.
Tensile strength: Point at which material is stretched beyond yield strength.
Center former: Forming tool with a specic prole and CLR designed to allow workpiece to form around
edge to desired angle.
Counterbending die: Tool designed to apply counter pressure to workspace and secure workpiece against
center former.
Rotary draw bending: Material drawn through stationary counterbending die onto xed radii former tooling
to desired bend angle.
Material Selection
Before bending any material you should know the following:
1. Outside and inside physical dimensions
2. Wall thickness
3. ASTM specications
4. Desired CLR radius
5. Degree of bend
6. Minimum distance between bends
7. Number of bends required per day
03/2015TB100/TB130

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