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Ercolina TB100 - User Manual

Ercolina TB100
90 pages
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TB100 and TB130 Top Benders
Non-Mandrel Pipe, Tube and Prole Bending Machine
Operator’s Manual
TB100/TB13003/2015
WARNING!
BEFORE USE, BE SURE EVERYONE USING THIS MACHINE READS AND
THOROUGHLY UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL

Table of Contents

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Summary

Important Safety Instructions

General Safety Precautions

Lists essential safety rules for operating equipment and maintaining a safe work environment.

Special Instructions

Handling and Operational Advice

Provides guidance on machine installation, transport, and safe handling of materials and parts.

TB100 and TB130 Top Bender Features

Key Features

Highlights the primary capabilities and advantages of the bending machines.

Capacities and Specifications

Model Specifications

Details the technical capabilities, dimensions, and performance metrics of the TB100 and TB130 models.

Top Bender Components

Component Identification

Illustrates and identifies the main physical parts of the bending machine for user reference.

Machine Setup and Wiring

Initial Setup and Equipment

Covers pre-operation checks, standard equipment, and wiring considerations before powering up.

Wiring and Transformer Configuration

Provides detailed instructions for connecting the machine to the power source and configuring the transformer.

Bending Terminology and Material Selection

Key Bending Terms

Defines essential terminology used in the bending process for clear understanding.

Material Selection Criteria

Outlines critical factors to consider when selecting materials for bending operations.

Choosing & Installing Hex Shaft

Hex Shaft Installation Steps

Provides steps and guidance for installing the main shaft and associated tooling.

Installing Center Former and Counterbend Die

Tooling Selection Guide

Offers recommendations for selecting appropriate center formers and counterbend dies based on application needs.

Mounting Procedures

Details the steps for correctly mounting the center former and counterbending die.

Machine Settings

Loading Workpiece

Explains the process of properly positioning and securing the material to be bent.

Axis Explanation

Coordinate Systems

Describes the machine's coordinate system and axis directions for understanding movement.

Referencing X axis Counterbend Die Position

Encoder Settings and Adjustment

Guides on how to adjust and utilize the X-axis encoder for precise counterbending die positioning.

Tie Bar

Mounting the Tie Bar

Details the procedure for correctly installing and securing the tie bar for machine stability.

Control Operating Areas

Interface Navigation and Keys

Explains the function of different keys on the main screen and the overall operating areas.

Manual Mode Without Pressure Die Control

Manual Operation Sequence

Outlines the step-by-step process for operating the machine in manual mode without pressure die control.

Manual Mode With Pressure Die Control

Manual Operation with Pressure Die Control

Details the step-by-step procedure for operating the machine in manual mode with pressure die control enabled.

Programming

Program Creation and Management

Introduces programming, covering USB key usage, program creation, and modification steps.

Entering and Editing Numerical Values

Numerical Input Procedures

Explains how to use the numeric keyboard for entering and editing numerical data within the machine's interface.

Entering and Editing Alphanumeric Values

Alphanumeric Input Procedures

Details the use of the alphanumeric keyboard for entering text, names, or comments for part programs.

Editing a Part Program

Modifying Program Data

Guides the user through the process of selecting and modifying existing part program data, including bend angles.

Save a Program on USB

Storing Programs on USB

Explains how to save edited part programs onto a USB key for storage and retrieval.

Program List (Files Stored on USB)

Accessing and Viewing Stored Programs

Describes how to access, view, and manage programs saved on the USB key, including navigation steps.

Load a Program from USB

Retrieving Programs from USB

Details the steps required to load a previously saved part program from a USB key into the machine.

Automatic Mode Without Pressure Die Control

Automatic Operation Sequence

Outlines the steps for initiating and operating the machine in automatic mode without pressure die control.

Determining and Entering Proper Springback Value for Bend Angles

Springback Calculation and Input

Guides on how to determine and input the correct springback value for precise bend angles.

Automatic Mode With Pressure Die Control

Automatic Operation with Pressure Die Control

Details the procedure for operating the machine in automatic mode with pressure die control enabled.

Automatic Menu Selection

Adjusting Bending Speed

Explains how to select and adjust the bending speed within the automatic menu interface.

Determining and Entering Proper Springback Value for Bend Angles

Springback Calculation and Input

Guides on how to determine and input the correct springback value for precise bend angles.

MDA Mode

Manual Angle Selection in Programs

Describes how to manually select bend angles within a program using the MDA mode.

Services

Unit of Measure Selection

Details how to select the preferred unit of measure (mm or inches) for machine operations.

Alarm List Display

Viewing Current Alarms

Explains how to access and view the list of current alarms and messages displayed by the system.

Changing Language

Language Selection

Guides the user on how to change the display language of the machine's interface.

Referencing C axis Position

Adjusting C Axis Reference

Provides instructions on how to adjust the 'C axis' starting position for specific tooling or large radii.

Electrical Diagrams

Diagram Overview

Introduces the electrical schematics section of the manual.

Electrical Parts List

Panel Components

Lists the electrical components associated with the main control panel of the machine.

Machine Components and Accessories

Details other electrical parts, machine components, cables, and accessories used in the system.

Options

Transformer Options

Lists available transformer voltage options for machine configuration.

Rotary Draw Bend Reference Information

Material Consumption Guidelines

Provides reference data for material consumption based on bend angle and pipe size.

Minimum Distance Between Bends

Tooling Kit Configurations

Lists available tooling kit part numbers for different pipe and tube sizes and radius types.

Tooling for Pipe

Pipe Tooling Specifications

Details specifications for pipe tooling, including sizes, CLR, and part numbers for center formers and counterbend dies.

Tooling for Round Tube

Tube Tooling Specifications

Details specifications for round tube tooling, including sizes, CLR, and part numbers for center formers and counterbend dies.

Non-Mandrel Bending Trouble Shooting

Troubleshooting Guide

Offers solutions for common problems encountered during non-mandrel bending operations.

Routine Maintenance

Maintenance Schedule

Outlines the recommended maintenance tasks and their frequencies for the bending machine.

Lubrication Procedures

Details the importance and procedure for greasing machine fittings to ensure longevity.

TERMS AND CONDITIONS OF SALE

Contractual Terms and Conditions

Lists the legal terms and conditions governing the sale and use of the product.

Tube, Pipe and Profile Benders

Non-mandrel Rotary Draw Benders

Describes the features and capabilities of the non-mandrel rotary draw bending machines.

Machine Specifications Comparison

Compares the specifications and features across different Ercolina bender models.

Angle Rolls - Section Benders

Pipe & Tube Notchers

Introduces other product lines offered by Ercolina, specifically pipe and tube notchers.

Ercolina TB100 Specifications

General IconGeneral
BrandErcolina
ModelTB100
CategoryCutter
LanguageEnglish