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– 73 –

TB100/TB13003/2015

Table of Contents

Table of Contents2
Important Safety Instructions4
Special Instructions5
TB100 and TB130 Top Bender Features, Capacities and Specifications6
Top Bender Components7
Before You Begin8
Standard Equipment8
Wiring Instructions and Transformer Configuration8
Powering Machine on9
Bending Terminology10
Material Selection10
Choosing and Installing Hex Shaft11
Installing Center Former and Counterbend die12
Loading Workpiece14
Axis Explanation15
Referencing "X Axis" Counterbend die Position16
Tie Bar17
Control Operating Areas18
Manual Mode Without Pressure die Control19
Manual Mode with Pressure die Control23
Programming (Including Entering and Editing Values)26
Editing a Part Program, Entering Bend Angle31
Save a Program on USB33
Program List (How to Read Programs Stored on USB Key)35
Load a Program from USB38
Automatic Mode Without Pressure die Control39
Automatic Menu Selection41
Determining and Entering Proper Springback Value for Bend Angles42
Automatic Mode with Pressure die Control46
Automatic Menu Selection49
Determining and Entering Proper Springback Value for Bend Angles50
MDA Mode54
Manual Selection of Bend Angle Within a Program54
Services55
Selecting Unit of Measure55
Alarm List Display and Overview56
Changing Language58
Accessing Protected Area59
Referencing "C Axis" Position60
Grounding and Wiring Schematics62
Electrical Parts List74
Gear Case Schematic77
Material Length Required for Rotary Bends in Pipe (Tube and Pipe Information)79
Conversion Tables - MM to Inches and Inches to MM80
Minimum Distance between Bends by Center Line Radius, Pipe and Tube Kits81
Tooling for Pipe82
Tooling for Tube83
Non-Mandrel Bending Troubleshooting85
Routine Maintenance & Grease Information86
Terms and Conditions of Sale87
Warranty88
Ercolina Tube, Pipe, Profile Benders and Angle Rolls89

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