Frick Vyper 700 User Manual

Form 100-210 IOM (JUL 2009)
INSTALLATION - OPERATION - MAINTENANCE
File: SERVICE MANUAL - Section 100
Replaces: S100-210 IOM (FEB 09)
Dist: 3, 3a, 3b, 3c
THIS MANUAL CONTAINS RIGGING, ASSEMBLY, START-UP, AND
MAINTENANCE INSTRUCTIONS. READ THOROUGHLY BEFORE
BEGINNING INSTALLATION. FAILURE TO FOLLOW THESE
INSTRUCTIONS MAY RESULT IN PERSONAL INJURY OR DEATH,
DAMAGE TO THE UNIT, OR IMPROPER OPERATION.
700 (60 Hz) / 572 (50 Hz) Horsepower
912 (60 Hz) / 752 (50 Hz) Horsepower
Please check www.johnsoncontrols.com for the latest version of this publication.

Frick Vyper 700 Specifications

General

Model	Vyper 700
Manufacturer	Frick
Application	Industrial Refrigeration
Power Source	Electric Motor
Control System	Microprocessor-based control
Refrigerant	Ammonia (R717)
Type	Screw Compressor
Maximum Pressure	Varies with specific model and operating conditions. Consult manufacturer's documentation.
Air Delivery	N/A (Not an air compressor)
Cooling Method	Oil-cooled
Noise Level	Varies with operating conditions. Consult manufacturer's documentation.
Weight	Varies with specific model. Consult manufacturer's documentation.
Dimensions	Varies with specific model. Consult manufacturer's documentation.

Summary

Preface

Introduction

Outlines the manual's goal to acquaint users with unit procedures.

Job Inspection

Details the necessary checks upon receiving the unit for transit damage.

Transit Damage Claims

Instructions for reporting and documenting shipping damage claims.

Unit Identification

Model Number Nomenclature

Model Descriptions

Vyper Pre-Installation Site Checklist

Vyper Pre-Operation Site Checklist

Pre-Startup Inspection

Vyper System Overview

Vyper Component Description

Harmonic Filter

General Operation Description

Electrical Limits

Current Limits

Input Short Circuit Limits

Installation

Rigging and Handling

Provides instructions and precautions for safely moving and positioning the Vyper unit.

Vyper Mounting Configurations

Describes the available mounting options for the Vyper drive.

Package Mounted Units

Details the specifics of Vyper units designed for direct package mounting.

Environment

Vyper Cooling Configuration

Vyper Cooling Loop

Coolant Temperature Limits

General Cooling System Requirements

Water Recommendations

Glycol Recommendations

Power Wiring

Grounding

Acceptable Cable Types

Control Wiring

Transformers

Power Factor Capacitors

Soft-Start Sequence

Interference with Electronic Equipment

Interfacing Electrical Equipment

System Operating Conditions

Pneumatic Controls

Vyper Preinstallation Site Checklist

External Power and Control Wiring

Input Power Connection

Details the procedure for connecting incoming power supply leads.

Output Power Connection (Remote Mount)

Output Power Connection (Package Mount)

Vyper Wiring and Wiring Diagrams

Quantum LX Communications Wiring

Details on connecting the Quantum LX panel to the Vyper via communication wiring.

Analog Board Wiring

Motorized Valve Temp Sensor

Wiring details for the temperature sensor on the motorized valve.

Motorized Valve

Wiring details for the motorized valve itself.

Motor Thermal Protection Options

Blower Motor Rotation

Coolant Contamination and Properties

Adding and Replacing Coolant

Operation

Quantum LX Control Panel

Familiarizes the operator with the Quantum LX control panel interface.

Vyper Operation

Describes how the Vyper system controls the compressor based on inputs.

Quantum LX Panel Setup

Accessing the Vyper Setup

Procedure to access and modify Vyper settings via the control panel.

Setting User Level

Configuring Compressor Operation

Programming Vyper Quantum LX Communications

Programming PID Setup

Vyper and Harmonic Filter Screens

Operating Values Menu

Describes the menu used to select specific Vyper or Harmonic Filter screens.

Vyper Screen Setpoints

Harmonic Filter Screen

Programming the Motor Screen

Nameplate

Instructions for entering motor nameplate data into the Vyper screen.

Low Motor Amps

Configuration of setpoints for low motor current conditions.

High Motor Amps

Configuration of setpoints for high motor current protection.

VFD Setpoints

Capacity Control Setpoints

Suggested VFD and Capacity Control Settings

Example 1 - Suggested Control Strategy for 5 to 1 (5:1) Turndown

Compressor Safeties Screen

Example 2 - Suggested Control Strategy for Standard 2 to 1 (2:1) Turndown

VSD Logic Board Setup

Setting the Job FLA

Motor Rotation

Control Logic Board

Filter Logic Board

Maintenance

Normal Maintenance Operations

Initial steps and precautions before performing maintenance.

Standard Maintenance

Routine maintenance tasks recommended for the Vyper unit.

Replacement of Vyper Power Module

Step-by-step guide for replacing the Vyper power module.

Replacement of Vyper Harmonic Filter Power Module

Frequently Asked Questions

Vyper Alarms and Shutdowns

Overview

General explanation of how alarms and shutdowns are generated and displayed.

Frick Vypert Fault Code List

A comprehensive list of fault codes and their associated messages.

Fault Code Descriptions