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Robacta Reamer V Easy
Fronius Robacta Reamer V Easy Operating Instructions
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FRONIUS INTERNATIONAL GMBH
Froniusstraße 1
A-4643 Pettenbach
AUSTRIA
contact@fronius.com
www.fronius.com
Under
www.fronius.com/contact
you will
f
ind the addresses
of all Fronius Sales & Service Partners and locations
103
Table of Contents
Default Chapter
3
Table of Contents
3
Safety Rules
6
Explanation of Safety Notices
6
General
6
Proper Use
7
Environmental Conditions
7
Obligations of the Operator
7
Obligations of Personnel
7
Specific Hazards
7
Protecting Yourself and Others
8
EMC Device Classifications
8
EMC Measures
9
EMF Measures
9
Safety Measures at the Installation Location and During Transport
9
Safety Measures in Normal Operation
10
Commissioning, Maintenance and Repair
10
Safety Inspection
10
Disposal
11
Safety Symbols
11
Copyright
11
General
13
General
15
Principle
15
Illustration of the Various Types
15
Device Concept - Robacta Reamer V Easy Han6P J
15
Applications
16
Warning Notices on the Cleaning Device
16
Transport
19
Transport Devices
19
Transport Notices on the Packaging
19
Robacta Reamer V Easy Scope of Supply and Options
20
Robacta Reamer V Easy Scope of Supply
20
Robacta Reamer V Easy Options
20
Robacta Reamer V Easy Han6P J Scope of Supply, Options and Required Components
21
Robacta Reamer V Easy Han6P J Scope of Supply
21
Robacta Reamer V Easy Han6P J Required Components
21
Robacta Reamer V Easy Han6P J Options
21
Robacta Reamer V Scope of Supply and Options
23
Robacta Reamer V Scope of Supply
23
Robacta Reamer V Options
23
Controls, Connections and Mechanical Components
25
Safety
27
Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J Control Elements, Connections and
28
Robacta Reamer V Control Elements, Connections and Mechanical Components
30
Standard I/O Connecting Plug (X1) Pin Assignment for Robot Control (Robacta Reamer V)
32
General
32
Robacta Reamer V Pin Assignment on Standard I/O Connecting Plug (X1)
32
Harting Han6P Connecting Plug Pin Assignment (X1) for Robot Control
33
Robacta Reamer V Easy Han6P J)
33
General
33
Harting Han6P Connecting Plug Pin Assignment (X1)
33
Installation and Commissioning
35
Safety
37
Ensuring that the Cleaning Device Is Depressurised
38
Before Commissioning
39
Proper Use
39
Operators, Maintenance Personnel
39
Setup Regulations
39
Compressed Air Supply Specifications
39
Measures for the Safe Operation of the Device with Untrained Personnel
40
Screwing the Robacta Reamer V Easy, Robacta Reamer V to the Underlying Surface
41
Screwing the Cleaning Device and Installation Stand to the Underlying Surface
41
Screwing the Cleaning Device to the Underlying Surface
42
Screwing the Robacta Reamer V Easy Han6P J to the Underlying Surface
44
Screwing the Adjusted Cleaning Device and Installation Stand to the Underlying Surface
44
Torch Cleaning Position
46
Welding Torch Cleaning Position
46
Adjust Gas Nozzle Clamping Device
47
Adjusting the Gas Nozzle Clamping Device
47
Fitting the Cleaning Cutter
48
General
48
Adjusting the Lifting Device
49
Installing a Mechanically or Electrically-Controlled Wire Cutter on the Robacta Reamer V Easy
50
Installing the Mechanically Controlled Wire Cutter
50
Installing the Electrically-Controlled Wire Cutter
51
Installing a Mechanically or Electrically-Controlled Wire Cutter on the Robacta Reamer
52
Installing the Mechanically Controlled Wire Cutter
52
Installing the Electrically-Controlled Wire Cutter
53
Installing the Adjusted Wire Cutter
54
Fitting Mounting Plates for the Wire Cutter
54
Wire Cutter Function
56
Maximum Wire Diameter
56
How the Mechanically-Controlled Wire Cutter Works
56
How the Electrically-Controlled Wire Cutter Works
56
Installing the Compressed Air Supply
57
Establishing the Compressed Air Supply for the Cleaning Device, Function of the Compressed Air
57
Relief Valve
57
Starting up the Parting Agent Nebuliser
58
Fill Parting Agent Container (1 Litre) and Connect to the Cleaning Device
58
Connect the Parting Agent Container (10 Litres) to the Cleaning Device
58
Adjusting the Parting Agent Nebuliser Spray Amount
59
Using the Fill-Level Control Sensor
61
General
61
Controls and Indicators on the Sensor
61
Installation Adapter Borehole Dimensions
61
Fitting the Fill-Level Control Sensor
62
Calibrating the Empty State
63
Calibrating the Full State
63
Locking/Unlocking the Fill-Level Control Sensor
64
Electrical Connection
64
Separating GND for Actuators and Sensors (Robacta Reamer V Only)
65
General
65
Separating GND for Actuators and Sensors (Robacta Reamer V)
65
Reamer V)
65
Separating GND for Actuators and Sensors
66
Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J Functions
67
Safety
67
Manually Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J Functions
67
Manually Checking Robacta Reamer V Functions
69
Safety
69
Starting up the Cleaning Device
71
Prerequisites for Start-Up
71
Cleaning Programme
72
Safety
72
Cleaning Program on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J
73
Cleaning Program on the Robacta Reamer
73
Cleaning Signal Waveform on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J
80
Signal Inputs
80
Signal Outputs
80
Robacta Reamer V Cleaning Signal Waveform
81
Signal Inputs
81
Signal Outputs
81
Signal Waveform: Optional Wire Cutter (Inputs and Outputs)
82
Signals Not Defined Using Time
82
Care, Maintenance and Disposal
83
Care, Maintenance and Disposal
85
General
85
Before each Start-Up
85
Daily
85
Weekly
85
Every 6 Months
85
As Necessary
85
Disposal
86
Troubleshooting
87
Safety
89
Ensuring that the Cleaning Device Is Depressurised
90
Robacta Reamer V
90
Troubleshooting
91
Errors in Program Sequence
91
Technical Data
93
Technical Data
95
Robacta Reamer V Easy
95
Robacta Reamer V Easy Han6P J
95
Appendix
97
Robacta Reamer V Easy, Easy Han6P, Easy Han6P J
99
Robacta Reamer V Easy and Easy Han6P J Pneumatic Diagram
100
Robacta Reamer V Pneumatic Diagram
101
Declarations of Conformity
102
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Operating Instructions/Spare Parts List
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Fronius Robacta Reamer V Easy Specifications
General
Brand
Fronius
Model
Robacta Reamer V Easy
Category
Welding System
Language
English
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