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Robacta Reamer V Easy
Fronius Robacta Reamer V Easy User Manual
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53
EN
Installing the
electrically-con-
trolled wire cutter
1
NOTE!
Use the fixings supplied with the wire
cutter
2
NOTE!
The wire cutter
is controlled
electrically
by the robot control
2
2
1
1
3
1
1
2
2
52
54
Table of Contents
Default Chapter
5
Table of Contents
5
Safety Rules
9
General
9
Proper Use
9
Environmental Conditions
9
Obligations of the Operator
10
Obligations of Personnel
10
Specific Hazards
10
Protecting Yourself and Others
11
EMC Device Classifications
11
EMC Measures
11
EMF Measures
12
Safety Measures at the Installation Location and During Transport
12
Safety Measures in Normal Operation
12
Commissioning, Maintenance and Repair
13
Safety Inspection
13
Disposal
13
Safety Symbols
13
Copyright
13
General
15
General
17
Principle
17
Illustration of the Various Types
17
Device Concept - Robacta Reamer V Easy, Robacta Reamerv
17
Device Concept - Robacta Reamer V Easy Han6P J
17
Applications
18
Warning Notices on the Cleaning Device
18
Transport
21
Vehicles
21
Transport Notices on the Packaging
21
Robacta Reamer V Easy Scope of Supply and Options
22
Robacta Reamer V Easy Scope of Supply
22
Robacta Reamer V Easy Options
22
Robacta Reamer V Easy Han6P J Scope of Supply, Options and Required Components
23
Robacta Reamer V Easy Han6P J Scope of Supply
23
Robacta Reamer V Easy Han6P J Required Components
23
Robacta Reamer V Easy Han6P J Options
23
Robacta Reamer V Scope of Supply and Options
25
Robacta Reamer V Scope of Supply
25
Robacta Reamer V Options
25
Controls, Connections and Mechanical Components
27
Safety
29
Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J Control Elements, Connections and Mechan- Ical Components
30
Chanical Components
30
Robacta Reamer V Control Elements, Connections and Mechanical Components
32
Standard I/O Connecting Plug (X1) Pin Assignment for Robot Control (Robacta Reamer V)
34
General
34
Robacta Reamer V Pin Assignment on Standard I/O Connecting Plug (X1)
34
Harting Han6P Connecting Plug Pin Assignment (X1) for Robot Control (Robacta Reamer V Easy, Robacta Reamer V Easy Han6P J)
35
General
35
Harting Han6P Connecting Plug Pin Assignment (X1)
35
Installation and Commissioning
37
Safety
39
Ensuring that the Cleaning Device Is Depressurised
40
Before Commissioning
41
Proper Use
41
Operators, Maintenance Personnel
41
Setup Regulations
41
Compressed Air Supply Specifications
41
Measures for the Safe Operation of the Device with Untrained Personnel
41
Screwing the Robacta Reamer V Easy, Robacta Reamer V to the Underlying Surface
42
Screwing the Cleaning Device to the Underlying Surface
42
Screwing the Robacta Reamer V Easy Han6P J to the Underlying Surface
44
Screwing the Adjusted Cleaning Device and Installation Stand to the Underlying Surface
44
Torch Cleaning Position
46
Welding Torch Cleaning Position
46
Adjust Gas Nozzle Clamping Device
47
Adjusting the Gas Nozzle Clamping Device
47
Fitting the Cleaning Cutter
48
General
48
Adjusting the Lifting Device
49
Installing a Mechanically or Electrically-Controlled Wire Cutter on the Robacta Reamer V Easy
50
Installing the Mechanically Controlled Wire Cutter
50
Installing the Electrically-Controlled Wire Cutter
51
Installing a Mechanically or Electrically-Controlled Wire Cutter on the Robacta Reamer V
52
Installing the Mechanically Controlled Wire Cutter
52
Installing the Electrically-Controlled Wire Cutter
53
Installing the Adjusted Wire Cutter
54
Fitting Mounting Plates for the Wire Cutter
54
Wire Cutter Function
56
Maximum Wire Diameter
56
How the Mechanically-Controlled Wire Cutter Works
56
How the Electrically-Controlled Wire Cutter Works
56
Installing the Compressed Air Supply
57
Valve
57
Starting up the Parting Agent Nebuliser
58
Fill Parting Agent Container (1 Litre) and Connect to the Cleaning Device
58
Connect the Parting Agent Container (10 Litres) to the Cleaning Device
58
Adjusting the Parting Agent Nebuliser Spray Amount
59
Using the Fill-Level Control Sensor
61
General
61
Controls and Indicators on the Sensor
61
Installation Adapter Borehole Dimensions
61
Fitting the Fill-Level Control Sensor
62
Calibrating the Empty State
63
Calibrating the Full State
63
Locking/Unlocking the Fill-Level Control Sensor
64
Electrical Connection
64
Separating GND for Actuators and Sensors (Robacta Reamer V Only)
65
General
65
Separating GND for Actuators and Sensors (Robacta Reamer V)
65
Separating GND for Actuators and Sensors (Electrically Controlled Wire Cutter on the Robacta Reamer V)
66
Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J Functions
67
General
67
Manually Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J Functions
67
Manually Checking Robacta Reamer V Functions
69
General
69
Starting up the Cleaning Device
71
Prerequisites for Start-Up
71
Start-Up
71
Cleaning Programme
72
Safety
72
Cleaning Program on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J
73
Cleaning Program on the Robacta Reamer
76
Cleaning Signal Waveform on the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J
80
Signal Outputs
80
Robacta Reamer V Cleaning Signal Waveform
81
Signal Inputs
81
Signal Outputs
81
Signal Waveform: Optional Wire Cutter (Inputs and Outputs)
82
Signals Not Defined Using Time
82
Care, Maintenance and Disposal
83
Care, Maintenance and Disposal
85
General
85
Before each Start-Up
85
Daily
85
Weekly
85
Every 6 Months
85
If Necessary
85
Disposal
85
Troubleshooting
87
Safety
89
Ensuring that the Cleaning Device Is Depressurised
90
Troubleshooting
91
Errors in Program Sequence
91
Technical Data
93
Technical Data
95
Robacta Reamer V Easy
95
Robacta Reamer V Easy Han6P J
95
Robacta Reamer V
96
Appendix
97
Spare Parts List: Robacta Reamer V Easy
98
Spare Parts List: Robacta Reamer V
99
Spare Parts List: Robacta Reamer V Easy Han6P J
100
Circuit Diagrams: Robacta Reamer V
101
Circuit Diagrams: Robacta Reamer V Easy, Easy Han6P, Easy Han6P J
102
Robacta Reamer V Easy and Easy Han6P J Pneumatic Diagram
103
Robacta Reamer V Pneumatic Diagram
104
Declarations of Conformity
105
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Operating Instructions
104 pages
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Fronius Robacta Reamer V Easy Specifications
General
Brand
Fronius
Model
Robacta Reamer V Easy
Category
Welding System
Language
English
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