Fronius Robacta Reamer V Easy User Manual

6
Installation and commissioning 37
Safety......................................................................................................................................................... 39
Safety.................................................................................................................................................... 39
Ensuring that the cleaning device is depressurised.............................................................................. 40
Before commissioning................................................................................................................................ 41
Proper use ............................................................................................................................................ 41
Operators, maintenance personnel....................................................................................................... 41
Setup regulations .................................................................................................................................. 41
Compressed air supply specifications................................................................................................... 41
Measures for the safe operation of the device with untrained personnel.............................................. 41
Screwing the Robacta Reamer V Easy, Robacta Reamer V to the underlying surface............................. 42
Screwing the cleaning device and installation stand to the underlying surface .................................... 42
Screwing the cleaning device to the underlying surface ....................................................................... 42
Screwing the Robacta Reamer V Easy Han6P J to the underlying surface .............................................. 44
Screwing the adjusted cleaning device and installation stand to the underlying surface...................... 44
Torch cleaning position .............................................................................................................................. 46
Welding torch cleaning position ............................................................................................................ 46
Adjust gas nozzle clamping device ............................................................................................................ 47
Adjusting the gas nozzle clamping device ............................................................................................ 47
Fitting the cleaning cutter........................................................................................................................... 48
General ................................................................................................................................................. 48
Fitting the cleaning cutter...................................................................................................................... 48
Adjusting the lifting device ......................................................................................................................... 49
Adjusting the lifting device .................................................................................................................... 49
Installing a mechanically or electrically-controlled wire cutter on the Robacta Reamer V Easy ................ 50
Installing the mechanically controlled wire cutter.................................................................................. 50
Installing the electrically-controlled wire cutter...................................................................................... 51
Installing a mechanically or electrically-controlled wire cutter on the Robacta Reamer V ......................... 52
Installing the mechanically controlled wire cutter.................................................................................. 52
Installing the electrically-controlled wire cutter...................................................................................... 53
Installing the adjusted wire cutter............................................................................................................... 54
Fitting mounting plates for the wire cutter ............................................................................................. 54
Installing the adjusted wire cutter.......................................................................................................... 54
Wire cutter function .................................................................................................................................... 56
Maximum wire diameter........................................................................................................................ 56
How the mechanically-controlled wire cutter works ..............................................................................56
How the electrically-controlled wire cutter works .................................................................................. 56
Installing the compressed air supply.......................................................................................................... 57
Establishing the compressed air supply for the cleaning device, function of the compressed air relief
valve......................................................................................................................................................
57
Starting up the parting agent nebuliser ...................................................................................................... 58
Fill parting agent container (1 litre) and connect to the cleaning device ............................................... 58
Connect the parting agent container (10 litres) to the cleaning device ................................................. 58
Adjusting the parting agent nebuliser spray amount.............................................................................59
Using the fill-level control sensor ............................................................................................................... 61
General ................................................................................................................................................. 61
Controls and indicators on the sensor .................................................................................................. 61
Installation adapter borehole dimensions ............................................................................................. 61
Fitting the fill-level control sensor.......................................................................................................... 62
Calibrating the empty state ................................................................................................................... 63
Calibrating the full state ........................................................................................................................ 63
Locking/unlocking the fill-level control sensor....................................................................................... 64
Electrical connection ............................................................................................................................. 64
Separating GND for actuators and sensors (Robacta Reamer V only) ..................................................... 65
General ................................................................................................................................................. 65
Separating GND for actuators and sensors (Robacta Reamer V) ........................................................ 65
Separating GND for actuators and sensors (electrically controlled wire cutter on the Robacta Reamer
V) ..........................................................................................................................................................
66
Checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J functions........................ 67
General ................................................................................................................................................. 67
Manually checking the Robacta Reamer V Easy and Robacta Reamer V Easy Han6P J functions .... 67
Manually checking Robacta Reamer V functions ...................................................................................... 69

Fronius Robacta Reamer V Easy Specifications

General

Brand	Fronius
Model	Robacta Reamer V Easy
Category	Welding System
Language	English