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Dynalift DL Series
Gehl Dynalift DL Series User Manual
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D
L
S
E
R
I
E
S
Dynalif
t
®
DL7/DL9/DL1
1
/DL12
O
p
e
r
a
t
o
r
’
s
M
a
n
u
a
l
Form No.
913287
Revision B
August 2008
T
e
l
e
s
c
o
p
i
c
H
a
n
d
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e
r
s
Courtesy of Crane.Market
2
Table of Contents
Default Chapter
2
Indicator and Operation Symbols
2
Table of Contents
3
1 Introduction
4
Identification
5
Product View
5
2 Specifications
6
Checklists
8
Pre-Delivery
8
Mandatory Safety Shutdown Procedure
11
Additional Safety Reminders
12
Modifications, Nameplates, Markings and Capacities
14
Safety Guards and Warning Devices
15
Personnel Work Platform (PWP) System
15
Wireless Remote Battery Replacement
17
Work Platform Design Requirements
17
Decals
19
3 Checklists
25
4 Safety
25
5 Indicators and Controls
25
Guards and Shields
25
Dash Area
26
Right Bank Switches
26
Adjustable Steering Console
27
Left Bank Switches
27
Indicators Lamps
28
Instrumentation
28
Right Side Panel
29
Joystick with Two Buttons
30
Boom Angle Indicator
31
Frame Angle Indicator
31
Function Indicators
31
Joystick with Four Buttons/Speed Control Knobs
31
Attachment and Auxilliary Hydraulics Pilot-Pressure Apply Valves
32
Floor and Seat
32
Seat Belt
32
Service and Safety Features
32
Backup Alarm
33
Coolant Level
33
Hydraulic Reservoir Oil Level and Fill Cap
33
Side Rear View Mirror
33
Transmission Oil Level and Fill Cap
33
6 Operation and Adjustments
34
Engine Break-In
34
Pre-Start Inspection
34
Starting the Engine
34
Cold Starting Procedures
35
Engine Shutdown Protection
35
First Time Operation
35
Stopping
35
Attaching Dynattach Quick-Attach System
36
Changing Attachment Tools
36
Engine Coolant Temperature
36
Parking Brake
36
Detaching Dynattach Quick-Attach System
37
General Machine Operation
38
Self-Leveling
38
Grade and Slope Precautions
39
Grade Limits
39
Traffic Flow Patterns
39
General Load Handling
40
Safety Hand Signals
40
Lifting Attachment Tool Applications
41
Load Capacity and Reach
41
Picking up the Load
41
Carrying the Load
42
Installing a Personnel Work Platform (PWP)
42
Load Elevation and Placement
42
Lifting Personnel
43
Stabilizer System
44
When the PWP System Is Active
44
Digging and Loading
45
Material Densities
45
Material Handling Bucket Tool Application
45
Suspended Loads
45
Dumping the Load into a Truck
46
Dumping the Load Onto a Pile
46
Dumping the Load over an Embankment
46
Scraping with a Bucket
46
Leveling with a Bucket
47
Loading Machine Using Ramps
47
Ramp Placement
47
Road Travel
47
Theft Deterrents
48
Unloading Machine Using Ramps
48
Greasing
49
Lubrication
49
Basic Machine Grease Fitting Locations
50
Filter Reference Chart
50
7 Lubrication
52
8 Service and Storage
52
Dealer Services
52
Hydraulic System Components
52
Powertrain Components
52
Access to Components Chart
53
Electrical Components
53
Checking Fuel Filter
54
Checking Fuel Tank Level
54
Service Every 10 Hours or Daily
54
Checking Engine Oil Level
55
Checking Hydraulic Oil Level
55
Checking Tire Pressures
55
Checking Transmission Oil Level
55
Checking General Machine Operation and Condition
56
Checking Instruments Operation
56
Checking Personnel Work Platform (PWP) System
56
Checking Wheel Lug Nut Torque
56
Activation Tests/Lockout Tests
57
De-Activation Tests
57
Machine Position
57
Service Every 50 Hours or Weekly
57
100 Hours (New Machine Only)
58
1000 Hours
58
Changing Fuel Filter
58
Checking Axle Oil Levels/Checking Transfer Case Oil Level
58
Service Every 250 Hours or Quarterly
58
Transmission Oil
58
Diesel Fuel Injectors
59
Diesel Injection Pump Timing
59
Fuel Bleeding Procedure
59
Changing Engine Oil and Filter
60
Checking the Battery
60
Jump Starting
60
Checking and Torquing Boom Leaf Chains
61
Change Transmission Oil and Filter
62
Checking Boom Slide Pad Wear and Clearance
62
Changing Hydraulic Return Filter
63
Changing Radiator Coolant
63
Air Cleaner Assembly View
64
Changing Air Filter Elements
64
Changing Axle Differential and Planetary Oil
64
Inner Element
64
Changing Hydraulic Reservoir Oil and Strainer
65
Checking Alternator and Fan Belt Condition
65
Checking Exhaust System
65
Checking Hydraulic System Relief Pressures
65
Changing Transfer Case Oil
66
Storing the Machine
66
After Storage
67
PWP System Operational Troubleshooting
68
9 Decal Locations
69
Daily
74
Hours
74
Maintenance Interval Chart
74
Engine Diagnostic Trouble Codes (Dtcs)
79
Electrical Schematics
85
Hydraulic Schematics
89
Load Zone Charts
91
Standard Hardware Torque Data
109
Torque Specifications
109
Index
110
Warranty
113
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Gehl Dynalift DL Series Specifications
General
Brand
Gehl
Model
Dynalift DL Series
Category
Industrial Equipment
Language
English
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