Gema OptiCenter OC06

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Rev. 00 04/19

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About these instructions OptiCenter OC06

Main Page

Table of Contents3
About These Instructions7
General Information7
Keeping the Manual7
Safety Symbols (Pictograms)7
Structure of Safety Notes8
Software Version8
Presentation of the Contents9
Safety11
Basic Safety Instructions11
Product Specific Security Regulations12
Transport13
Introduction13
Safety Rules13
Requirements on Personnel Carrying out the Work13
Packing Material13
Data Concerning Goods to be Transported13
Mode of Transportation14
Loading, Transferring the Load, Unloading14
Product Description15
Intended Use15
Field of Application16
Reasonably Foreseeable Misuse16
Technical Data17
Electrical Data17
Pneumatic Data17
Powder Transport17
Compressed Air Consumption17
Dimensions18
Sound Pressure Level18
Rating Plate18
Design and Function19
Overall View19
Touch Panel19
Compressed Air Indicators20
Optispeeder20
Cleaning Hose21
Powder Bag Cone21
Ultrasonic Sieve System US0721
Vibrating Trolley22
Powder Hopper23
Powder Recovery System23
Powder Feed to Guns24
Injector Unit24
Level Sensor25
Principle of Function25
Touch Panel / Operating Panel27
Typical Characteristics27
Technical Data28
System28
Electrical Data28
Dimensions28
Display28
Connections29
Environmental Conditions29
Rating Plate29
Design and Function30
Operating and Display Elements30
Connections and Interfaces31
Symbols32
Meaning of the Colors33
Operating Modes34
Coating with Powder Recovery (Spray)34
Coating Without Powder Recovery (Spray to Waste Container)34
Manual Coating Mode34
Cleaning/Color Change Operating Mode35
Configuration35
Settings35
User Levels and Access35
Functions Available at User Level36
User Administration36
Status Display36
Login36
Log-Out39
Change User40
User Profile40
Diagnostic49
Operating Hours50
Assembly / Connection51
Set-Up51
Grounding of the Powder Management Center51
Compressed Air Supply52
Start-Up53
Preparation for Start-Up53
Basic Conditions53
Basic Information53
Inserting the SD Card54
Inserting SD Card54
Removing SD Card54
Parameter Description54
Operation57
Starting the Opticenter57
Coating with Powder Recovery (Spray)58
Coating Without Powder Recovery (Spray to Waste Container)60
Powder Recovery in the Powder Hopper61
Screen Selection62
Starting Recovery after a Color Change (Waste/Spraqy)63
Delayed Fresh Powder Request64
Ratio of Fresh Powder / Recovery Powder64
Working Interruptions or Coating Breaks65
Switching off the Opticenter (after each Working Day)65
Replacing the Powder Bag66
Color Change67
Maintenance / Repairs69
Opticenter Maintenance70
Maintenance Schedule70
Check for Unusual Noises70
Wearing Parts70
Cleaning71
Cleaning Procedure (Standard)71
Cleaning with Recovery in the Powder Hopper76
Cleaning with Recovery in the Powder Bag82
Cleaning and Maintenance of the Operating Panel88
Periodic Checks88
Repair Work89
Repairs89
SD Card - Data Backup89
Fault Clearance91
Error Messages91
Troubleshooting Guide91
Decommissioning / Storage95
Decommissioning95
If in Disuse for Several Days95
Storage Conditions95
Storage Duration95
Type of Storage95
Space Requirements95
Physical Requirements96
Hazard Notes96
Maintenance During Storage96
Maintenance Schedule96
Maintenance Works96
Storage and Transport of the Operating Panel96
Disposal99
Introduction99
Requirements on Personnel Carrying out the Work99
Disposal Regulations99
Materials99
Disassembly of Component Groups99
Spare Parts List101
Ordering Spare Parts101
Opticenter OC06102
Cone Trolley103
Fluidizing/Suction Unit104
Optispeeder - Complete105
Optispeeder - Cover106
Optispeeder - Ultrasonic Sensor107
Optispeeder - Fluidizing Plate108
Opticenter - Pneumatics109
Main Air Supply110
Optispeeder - Pneumatic Manifold111
Optispeeder - Fluidization112
Pressure Regulators Pool113
Compressed Air Supply CG22-C114
Pneumatic Manifold Cleaning115
Pinch Valves Distributor (RP/FP)116
Powder Hopper PH60-OC117
PH100-OC Powder Hopper118
LC01 Level Sensor119
Vibration Trolley120
Monocyclone - Powder Transport121
Monocyclone - Powder Transport Connection122
Pneumatics es (AS05)123

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Gema OptiCenter OC06 - Page 10

Table of Contents

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