Husqvarna T540 XP - Dismantling the Piston and Cylinder

54 – English
7.24 Dismantling the piston and cylinder
1
Dismantle the following:
• Tank unit.
• Centrifugal clutch.
• Mufer.
• Intake system.
Fig 77
Fig 78
2
Loosen the four cylinder screws and carefully pull
out the cylinder and the gasket. See gure 77.
Fig 79
5
Press out the gudgeon pin and lift off the piston
from the connecting rod. Remove the gudgeon pin
bearing using a pliers and replace it with a new
one. See Figure 79.
4
Use a at screwdriver to remove the circlips from
the gudgeon pin. See Figure 78.
NOTE!
Take care to prevent any dirt and foreign
particles from entering the crankcase.
3
Cover the crankcase opening to prevent any dirt
and foreign particles from entering the crankcase.
Repair instructions