12 810060 Instruction Manual XPR170
Safety instructions related to installation....................................................................................................... 79
Configuration with Core gas connect console ................................................................................ 82
Configuration with VWI or OptiMix gas connect console ............................................................. 83
Installation steps.................................................................................................................................................. 84
Position the system components......................................................................................................... 84
Plasma power supply ................................................................................................................. 84
Gas connect console ................................................................................................................. 85
TorchConnect console............................................................................................................... 87
Ground the system components ......................................................................................................... 90
Remove the external panels from the system components........................................................... 92
Prepare the hoses, cables, and leads ................................................................................................ 96
Coolant hose set ......................................................................................................................... 96
Negative lead with strain relief ................................................................................................. 96
Pilot arc lead with strain relief .................................................................................................. 96
Power cable.................................................................................................................................. 96
CAN cable .................................................................................................................................... 96
Work lead...................................................................................................................................... 96
Pilot arc and coolant hose set assembly ............................................................................... 97
Power, CAN, 3-gas assembly (only for Core) ...................................................................... 97
Pilot arc, coolant hose set, and shield water assembly (only for VWI and OptiMix) ... 97
Power, CAN, and 5-gas assembly (only for VWI and OptiMix)........................................ 97
Oxygen hose (blue)..................................................................................................................... 98
Nitrogen hose (black)................................................................................................................. 98
Air hose (black)............................................................................................................................ 98
Hydrogen (OptiMix only) (red).................................................................................................. 98
Argon (VWI or OptiMix only) (black)....................................................................................... 98
F5 (VWI or OptiMix only) (red)................................................................................................. 98
Shield water (VWI or OptiMix only) (blue)............................................................................. 98
Connect the plasma power supply and gas connect console (Core, VWI, or OptiMix) ........ 99
Connect the coolant hose set................................................................................................ 100
Connect the power cable........................................................................................................ 102
Connect the CAN cable .......................................................................................................... 103
Connect the work lead to the plasma power supply and cutting table................................... 104
Connect the negative lead with strain relief........................................................................ 105
Connect the pilot arc lead with strain relief ........................................................................ 107
Connect the gas connect console (Core) to the TorchConnect console............................... 109
Connect the pilot arc and coolant hose set assembly (Core)....................................... 109
Connect the power, CAN, and 3-gas assembly (Core).................................................. 112