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IAI EC-S7 User Manual
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8.6 How to replace components
8-25
8. Maintenance and Inspection
(4)
Attach the cable connector for the new end cover assembly to the controller
circuit board inside the motor cover assembly
.
→
For the connector location, refer to "N
otes on connectors/wiring" (page 8-28).
(5) Mount the motor cover assembly
.
(6) Mount the new end cover assembly
.
304
306
Table of Contents
Default Chapter
4
Table of Contents
4
Safety Guide
10
Precautions for Handling
18
International Standard Compliance
20
Precautions for Handling Wireless Operation
21
Precaution for Axis Operation with Wireless Connection
23
Part Names
24
Chapter 1 Specifications
31
Checking the Product
31
Components
31
How to Read the Model Nameplate
32
Checking the Product
32
How to Read the Model Number
33
Product List
35
Mechanical Specifications
37
Slider Type
37
High Rigidity Slider Type (EC-S□□AH)
49
High Rigidity Slider Type (EC-S□□H)
62
Rod Type
74
Radial Cylinder Type
84
High Rigidity Radial Cylinder Type (EC-RR□□AH)
97
High Rigidity Radial Cylinder Type (EC-RR□□H)
111
Duty Ratio
124
Options
125
With Brake (Model: B)
125
Tip Adapter (Flange) (Model: FFA)
125
Flange (Model: FL)
125
Foot Bracket (Model: FT)
125
Tip Adapter (Internal Thread) (Model: NFA)
125
Knuckle Joint (Model: NJ)
125
Oscillation Receiving Bracket (Knuckle Joint) (Model: NJPB)
125
Home Reverse Specification (Model: NM)
126
PNP Specification (Model: PN)
126
Clevis Bracket (Model: QR)
126
Oscillation Receiving Bracket (Clevis) (Model: QRPB)
126
Battery-Less Absolute Encoder Specification (Model: WA)
126
Wireless Communication Specification (Model: WL)
126
Wireless Axis Operation Specification (Model: WL2)
127
Accessories
128
Power I/O Cable
128
Power I/O Connector
129
Chapter 2 Installation
131
Precautions for Transportation
133
Installation and Storage/Preservation Environment
136
Installation Environment
136
Storage/Preservation Environment
137
Installation of Slider Type
138
Installation Surface
138
Mounting Orientation
139
Precautions Regarding Stainless Steel Sheet
140
Square Nuts
140
Body Mounting
141
Mounting Transported Objects
145
Installation of High Rigidity Slider Type
146
Installation Surface
146
Mounting Orientation
147
Precautions Regarding Stainless Steel Sheet
148
Body Mounting
149
Mounting Transported Objects
152
Installation of Rod Type
153
Installation Surface
153
Fixing Bolt
153
Mounting Orientation
154
Body Mounting
155
Precautions Regarding the Rod
161
External Guide Mounting
162
Mounting Transported Objects
163
Installation of Radial Cylinder Type
165
Installation Surface
165
Mounting Orientation
166
Square Nuts
167
Body Mounting
168
Mounting Transported Objects
175
Mounting with Oscillation
178
Installation of High Rigidity Radial Cylinder Type
184
Installation Surface
184
Mounting Orientation
185
Body Mounting
186
Mounting Transported Objects
192
Mounting with Oscillation
195
Chapter 3 Wiring
203
System Configuration
204
Electrical Specifications
205
Specifications Table
205
I/O Specifications
206
Brake Release Method
206
Electrical Specifications
206
Frame Grounding
207
Connection Arrangement Diagram
208
Wiring Connections (for Connectors)
209
24VDC Power Supply Wiring
209
PLC Wiring
210
Connector Wiring Method
211
Brake Release Wiring
213
Wiring Connections (for Cables)
213
Power I/O Cable
213
Power I/O Cable Connection
214
24VDC Power Supply Wiring
215
PLC Wiring
216
Brake Release Wiring
217
Chapter 4 Operation
219
Basic Operation
220
Teaching Tool Connections and Testing Operation
221
Teaching Pendant Connection
221
ELECYLINDER Test Operation
222
Stop Position/Operating Conditions (AVD) Setting/Adjustment
223
Stop Position Setting/Adjustment
224
Operating Conditions (AVD) Setting/Adjustment
225
Pressing Operation Setting
228
I/O Signals
230
I/O Signal List
230
[ST0] [ST1] Signals: Movement Command Input
231
[RES] Signal: Alarm Clear Input
232
[BKRLS] Input: Brake Release Input
232
[LS0] [LS1] Signals: Position Detection Output
233
[PE0] [PE1] Signals: Pressing Complete Output
234
[*ALM] Signal: Alarm Output
234
Signal Input Time Constant
234
Operating Method from Master Device
235
Home Return Operation/Positioning Operation
235
Pressing Operation
238
Preventive/Predictive Maintenance
242
Chapter 5 Preventive/Predictive Maintenance
243
Maintenance Information
243
Total Travel Count
243
Total Travel Distance
243
Overload Warning Level
244
Setting Maintenance Information
245
Switching to Maintenance Information Window
245
Basic Operation
246
Chapter 6 Parameters
248
Precautions Regarding Parameters
248
How to Change Parameters
249
Edit Parameters Window
249
Basic Operation
250
Parameter List
252
Operation Range Adjustment
252
Auto Switch "LS" Signal Detection Range Adjustment
252
Smooth Accel/Decel Setting
252
Current Control Setting at Stop
252
Wireless Function Setting
252
Power-Saving Setting
252
Parameter Function Descriptions
253
Operation Range Adjustment
253
Auto Switch "LS" Signal Detection Range Adjustment
254
Change Home Return Direction
255
Home Position Adjustment
256
Smooth Accel/Decel Setting
257
Current Control Setting at Stop
258
Wireless Function Setting
259
Power-Saving Setting
260
Chapter 7 Troubleshooting
262
Troubleshooting Confirmations
262
Troubleshooting Diagnosis
265
Troubleshooting with no Alarm Generated
267
Operation Failure
267
Abnormal or Unstable Operation
269
Troubleshooting by Alarm Groups
271
Alarm Group A: Overload Alarm
272
Alarm Group B: Motor Abnormality Alarm
273
Alarm Group C: Controller Abnormality Alarm
274
Alarm Group D: Controller-Encoder Abnormality Alarm
275
Alarm Group E: Supply Voltage/Power Capacity Abnormality Alarm
276
High Rigidity Slider Type (EC-S□□AH), High Rigidity Slider Type (EC-S□□H) ·················
279
High Rigidity Radial Cylinder Type (EC-RR□□AH), High Rigidity Radial Cylinder Type (EC-RR□□H) ·····
280
Chapter 8 Maintenance and Inspection
281
Precautions for Maintenance and Inspection Work
281
Inspection Items and Schedule
283
Slider Type
283
High Rigidity Slider Type (EC-S□□AH), High Rigidity Slider Type (EC-S□□H)
283
Rod Type
283
High Rigidity Slider Type (EC-S□□AH)
283
High Rigidity Slider Type (EC-S□□H)
283
Radial Cylinder Type
284
High Rigidity Radial Cylinder Type (EC-RR□□AH), High Rigidity Radial Cylinder Type (EC-RR□□H)
284
Grease Supply Timing
284
High Rigidity Radial Cylinder Type (EC-RR□□AH)
284
High Rigidity Radial Cylinder Type (EC-RR□□H)
284
Visual Inspection Items
285
External Visual Inspection
285
Internal Visual Inspection
286
Cleaning
288
External Cleaning
288
Internal Cleaning
288
Greasing Method
289
Slider Type
289
High Rigidity Slider Type (EC-S□□AH), High Rigidity Slider Type (EC-S□□H)
289
High Rigidity Slider Type (EC-S□□H)
289
Rod Type
291
Radial Cylinder Type
293
High Rigidity Radial Cylinder Type (EC-RR□□AH), High Rigidity Radial Cylinder Type (EC-RR□□H)
295
How to Replace Components
297
Stainless Steel Sheet Replacement/Adjustment
297
Controller Replacement
300
Wireless Communication Circuit Board Replacement
304
Motor Replacement
309
Chapter 9 External Dimensions
314
Slider Type External Dimensions
314
Ec-S6
314
Ec-S7
315
High Rigidity Slider Type External Dimensions (EC-S□□AH)
316
Ec-S6□Ah
316
Ec-S7□Ah
317
High Rigidity Slider Type External Dimensions (EC-S□□H)
318
Ec-S6□H
318
Ec-S7□H
319
Rod Type External Dimensions
320
Ec-R6
320
Ec-R7
321
Radial Cylinder R Type External Dimensions
322
Ec-Rr6
322
Ec-Rr7
323
High Rigidity Radial Cylinder Type External Dimensions (EC-RR□□AH)
324
Ec-Rr6□Ah
324
Ec-Rr7□Ah
325
High Rigidity Radial Cylinder Type External Dimensions (EC-RR□□H)
326
Ec-Rr6□H
326
Ec-Rr7□H
327
Chapter 10 Life
330
Concept of Life for Slider Type
330
How to Calculate Operation Life
330
Relation between Operation Life and Moment
332
Concept of Life for Rod Type
332
Concept of Life for Controller
332
Chapter 11 Warranty
334
Warranty Period
334
Scope of the Warranty
334
Honoring the Warranty
334
Limited Liability
335
Conformance with Applicable Standards/Regulations, Etc
335
And Application Conditions
335
Other Items Excluded from Warranty
335
Chapter 12 Appendix
337
Index
338
High Rigidity Radial Cylinder Type (EC-RR□□H) ···················································
339
Revision History
344
4
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IAI EC-S7 Specifications
General
Brand
IAI
Model
EC-S7
Category
Controller
Language
English
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