Intralox ThermoDrive - Table of Contents

TABLE OF CONTENTS
Belt Splicing System v.2.0
TOC
SAFETY
Safety Information ..................................
1
Imbedded Warnings................................ 1
Hazard Severity Panels ........................... 2
Safety Symbols ...................................... 2
Belt Splicing System Hazards ................. 3
TABLE OF CONTENTS
LIST OF FIGURES
1 EQUIPMENT OVERVIEW
System Use.........................................
1-1
System Components ........................... 1-1
Top Clamps/Cut Guides .................... 1-1
Clamping Fixture ............................... 1-1
Heat Wand with Temperature
Control Box....................................... 1-1
Accessories...................................... 1-2
2 SPLICING SYSTEM COMPONENTS
Accessories ........................................
2-1
Clamping Fixture.................................. 2-2
Heat Wand and Temperature
Control Box .........................................
2-4
STANDARD PROCEDURES
3 SET UP THE SPLICING SYSTEM
Collect Needed Supplies ......................
3-1
Prepare the Conveyor .......................... 3-1
Prepare Clamping Fixture ..................... 3-2
Secure Clamping Fixture to Conveyor 3-2
Attach Crank Handle.......................... 3-2
Prepare the Heat Wand ........................ 3-3
Make Power Connections.................. 3-3
Adjust Temperature Setpoint ............. 3-4
Allow Heat Wand to Pre-heat............. 3-5
4 PREPARE BELT ENDS
Belt End Situations..............................
4-1
Preparation Overview .......................... 4-1
Clean Belt Ends................................... 4-2
Cut Belt Ends ...................................... 4-2
Inspect Belt Ends ................................ 4-4
5 ALIGN AND SECURE BELT ENDS
Prepare to Align ..................................
5-1
Align Belt Ends.................................... 5-1
Lightly Secure Belt Ends...................... 5-2
Check Alignment & Tightly Secure
Belt Ends ............................................
5-3
Inspect Tension .................................. 5-4
Inspect Alignment ............................... 5-4
6 SPLICE THE BELT
Prepare to Splice.................................
6-1
Splice the Belt Ends ............................ 6-2
Allow the Belt to Cool.......................... 6-4
Inspect the Splice ............................... 6-4
7 TRIM & INSPECT THE BELT
Trimming Overview.............................
7-1
Trim First Weld Bead........................... 7-1
Trim Second Weld Bead...................... 7-2
Trim Belt Edges .................................. 7-2
Inspect the Belt ................................... 7-3
8 SHUT DOWN, COOL, & PACK UP
Shut Down & Clean.............................
8-1
Cool Down.......................................... 8-1
Pack the Storage Case ........................ 8-1
TABLE OF CONTENTS