TABLE OF CONTENTS
TOC
Belt Splicing System v.2.0
TROUBLESHOOTING
10 TROUBLESHOOT
Troubleshooting Overview..................
10-1
Procedures & Inspections.................. 10-1
Faulty Cuts & Splices......................... 10-1
Repeat Cuts .................................... 10-1
Repeat Splices................................ 10-1
Table of Equipment/Facility Problems. 10-2
Table of Preparing and Aligning
Belt Ends Problems ...........................
10-4
Table of Faulty Splice Problems ......... 10-7
Table of Belt Failures........................ 10-15
SPECIAL PROCEDURES
11 SPECIAL PROCEDURES
Set Up at the Returnway ....................
11-1
Make Belt Tabs.................................. 11-1
Shim for Belt Top Surface
(Vertical) Alignment ...........................
11-2
Trim the Second Weld Bead—
Alternative Technique.........................
11-3
Inspect the Clamping Fixture .............. 11-3
12 NUB TOP STYLE SPECIFICS
Nub Top Overview .............................
12-1
Remove Nubs.................................... 12-1
Prepare Silicone Spacers for Use ....... 12-1
Use Silicone Spacers......................... 12-2
13 TROUGHING GROOVES SPECIFICS
Troughing Groove Overview ...............
13-1
Shim the Grooved Deck ..................... 13-1
Trim the Tape .................................... 13-2
14 S8126 BELT SPECIFICS
S8126 Overview ................................
14-1
Preparing Belt Ends............................ 14-2
Shim the Smooth Edges to
Secure Belt Ends............................. 14-2
Use Thin Belt Tabs to
Secure Belt Ends............................. 14-2
Repeatedly Inspect Alignment before
Cutting............................................ 14-3
Hold the Cut Guides when
Fully Tightening Thumb Knobs......... 14-3
Add the Second Cut Guide to
Secure Belt for Cutting..................... 14-3
Inspect Cuts for Squareness............ 14-3
Align & Secure Belt Ends.................... 14-4
Remove any Belt Tension ................ 14-4
Check for Shims and Belt Tabs........ 14-4
Repeatedly Inspect Alignment.......... 14-4
Control Crank Handle During
Alignment ....................................... 14-4
Hold the Cut Guides when
Fully Tightening Thumb Knobs......... 14-5
Splice the Belt Ends ........................... 14-5
Control the Crank Handle
for 25 Seconds of Melting ............... 14-5
Close Decks Gently for Cooling........ 14-5
Trim & Inspect the Belt....................... 14-6
PREVENTIVE MAINTENANCE
15 PERFORM PREVENTIVE
MAINTENANCE